Search Results

Empirical results indicated that the engine emission and fuel efficiency of low-temperature combustion (LTC) cycles can be optimized by adjusting the fuel-injection scheduling in order to obtain appropriate combustion energy release or heat-release rate patterns. Based on these empirical results the heat-release characteristics were correlated with the regulated emissions such as soot, hydrocarbon and oxides of nitrogen. The transition from conventional combustion to LTC with the desired set of heat-release rate has been implemented. This transition was facilitated with the simplified heat-release characterization wherein each of the consecutive engine cycles was analyzed with a real-time controller embedded with an FPGA (field programmable gate array) device. The analyzed results served as the primary feedback control signals to adjust fuel injection scheduling. The experimental efforts included the boost/backpressure, exhaust gas recirculation, and load transients in the LTC region.

Simultaneous low NOx (< 0.15 g/kWh) & soot (< 0.01 g/kWh) are attainable for enhanced premixed combustion that may lead to higher levels of hydrocarbons and carbon monoxide emissions as the engine cycles move to low temperature combustion, which is a departure from the ultra low hydrocarbon and carbon monoxide emissions, typical of the high compression ratio diesel engines. As a result, the fuel efficiency of such modes of combustion is also compromised (up to 5%). In this paper, advanced strategies for fuel injection are devised on a modern 4-cylinder common rail diesel engine modified for single cylinder research. Thermal efficiency comparisons are made between the low temperature combustion and the conventional diesel cycles. The fuel injection strategies include single injection with heavy EGR, and early multi-pulse fuel injection under low or medium engine loads respectively.

Extensive empirical work indicates that the exhaust emission and fuel efficiency of modern common-rail diesel engines characterise strong resilience to biodiesel fuels when the engines are operating in conventional high temperature combustion cycles. However, as the engine cycles approach the low temperature combustion (LTC) mode, which could be implemented by the heavy use of exhaust gas recirculation (EGR) or the homogeneous charge compression ignition (HCCI) type of combustion, the engine performance start to differ between the use of conventional and biodiesel fuels. Therefore, a set of fuel injection strategies were compared empirically under independently controlled EGR, intake boost, and exhaust backpressure in order to improve the neat biodiesel engine cycles.

Low temperature combustion (LTC), though effective to reduce soot and oxides of nitrogen (NOx) simultaneously from diesel engines, operates in narrowly close to unstable regions. Adaptive control strategies are developed to expand the stable operations and to improve the fuel efficiency that was commonly compromised by LTC. Engine cycle simulations were performed to better design the combustion control models. The research platform consists of an advanced common-rail diesel engine modified for the intensified single cylinder research and a set of embedded real-time (RT) controllers, field programmable gate array (FPGA) devices, and a synchronized personal computer (PC) control and measurement system.

In this work, engine tests were performed to realize EGR-enabled LTC on a single-cylinder common-rail diesel engine with three different compression ratios (17.5, 15 and 13:1). The engine performance was first investigated at 17.5:1 compression ratio to provide baseline results, against which all further testing was referenced. The intake boost and injection pressure were progressively increased to ascertain the limiting load conditions for the compression ratio. To extend the engine load range, the compression ratio was then lowered and EGR sweep tests were again carried out. The strength and homogeneity of the cylinder charge were enhanced by using intake boost up to 3 bar absolute and injection pressure up to 180 MPa. The combustion phasing was locked in a narrow crank angle window (5~10° ATDC), during all the tests.

Heat-release and cylinder pressure based adaptive fuel-injection control tests were performed on a modern common-rail diesel engine to improve the engine operation in the low-temperature combustion (LTC) region. A single shot injection strategy with heavy amount of exhaust gas recirculation (EGR) was used to modulate the in-cylinder charge conditions to achieve the low-temperature combustion. Adaptive fuel-injection techniques were used to anchor the cylinder pressure characteristics in the desired crank angle window and thereby stabilize the engine operation. The response of the adaptive control to boost, fueling, and engine speed variations was also tested. A combination of adaptive fuel-injection and automatic boost/back-pressure controls had helped to make the transient emissions comparable to the steady-state LTC emissions.

Preliminary empirical and modeling analyses are conducted to evaluate the energy efficiency of in-cylinder and external fuel injection strategies and their impact on the energy required to enable diesel particulate filter (DPF) regeneration for instance. During the tests, a thermal wave that is generated from the engine propagates along the exhaust pipe to the DPF substrate. The thermal response of the exhaust system is recorded with the thermocouple arrays embedded in the exhaust system. To implement the external fuel injection, an array of thermocouples and pressure sensors in the DPF provide the necessary feedback to the control system. The external fuel injection is dynamically adjusted based on the thermal response of the DPF substrate to improve the thermal management and to reduce the supplemental energy. This research intends to quantify the effectiveness of the supplemental energy utilization on aftertreatment enabling.

A number of cylinder-pressure derived parameters including the crank angles of maximum pressure, maximum rate of pressure rise, and 50% heat released are considered as among the desired feedback for cycle-by-cycle adaptive control of diesel combustion. For real-time computation of these parameters, the heat release analyses based on the first law of thermodynamics are used. This paper intends to identify the operating regions where the simplified heat release approach provides sufficient accuracy for control applications and also highlights those regions where its use can lead to significant errors in the calculated parameters. The effects of the cylinder charge-to-wall heat transfer and the temperature dependence of the specific heat ratio on the model performance are reported. A new computationally efficient algorithm for estimating the crank angle of 50% heat released with adequate accuracy is proposed for computation in real-time.

Diesel engines operating in the low-temperature combustion (LTC) mode generally tend to produce very low levels of NOx and soot. However, the implementation of LTC is challenged by the higher cycle-to-cycle variation with heavy EGR operation and the narrower operating corridors. The robustness and efficiency of LTC operation in diesel engines can be enhanced with improvements in the promptness and accuracy of combustion control. A set of field programmable gate array (FPGA) modules were coded and interlaced to suffice on-the-fly combustion event modulations. The cylinder pressure traces were analyzed to update the heat release rate concurrently as the combustion process proceeds prior to completing an engine cycle. Engine dynamometer tests demonstrated that such prompt heat release analysis was effective to optimize the LTC and the split combustion events for better fuel efficiency and exhaust emissions.

Experiments are carried out with the diesel particulate filter and oxidation catalyst embedded in the active-flow configurations on a single cylinder diesel engine. The combined use of various active flow control schemes are identified to be capable of shifting the exhaust gas temperature, flow rate, and oxygen concentration to favorable windows for filtration, conversion, and regeneration processes. Empirical and theoretical investigations are performed with a transient one-dimensional single channel aftertreatment model developed in FORTRAN and MATLAB. The influence of the supplemental energy distribution along the length of aftertreatment device is evaluated. The theoretical analysis indicates that the active-flow control schemes have fundamental advantages in optimizing the converter thermal management including reduction in supplemental heating, increase in thermal recuperation, and improving overheating protection.

Empirical and theoretical studies are made between active-flow control and passive-flow control schemes in investigating the influences of gas flow, heat transfer, chemical reaction, oxygen concentration, and substrate properties. The exhaust active-flow control includes the parallel alternating flow, partial restricting flow, periodic flow reversal, and extended flow stagnation that are found to be especially effective to treat engine exhausts that are difficult to cope with conventional passive-flow converters [1, 2]. The tests are set up on a single cylinder Yanmar engine. Theoretical studies are performed with the one-dimensional transient modeling techniques to analyze the thermal behavior of the diesel after-treatment systems when active flow control schemes are applied.

Diesel Particulate Filters (DPF) are viable to reduce smoke from diesel engines. An oxidation process is usually required to remove the Particulate Matter (PM) loading from the DPF substrates. In cases when the engine exhaust temperature is insufficient to initiate a thermal regeneration, supplemental energy is commonly applied to raise the exhaust gas and/or the DPF substrate temperatures. A flow reversal (FR) mechanism that traps a high temperature region in the DPF substrate by periodically altering the gas flow directions has been identified to be capable of reducing the supplemental energy and thus to improve the overall thermal efficiency of the engine. However, extended operations with low exhaust temperature lowers the DPF boundary temperatures that defers the regeneration processes. Furthermore, the temperature fluctuations caused by the periodic FR operation also increase the thermal stress in the DPF.

One-dimensional transient modeling techniques are adapted to analyze the thermal behavior of lean-burn after-treatment systems when active flow control schemes are applied. The active control schemes include parallel alternating flow, partial restricting flow, and periodic flow reversal (FR) that are found to be especially effective to treat engine exhausts that are difficult to cope with conventional passive flow converters. To diesel particulate filters (DPF), lean NOx traps (LNT), and oxidation converters (OC), the combined use of active flow control schemes are identified to be capable of shifting the exhaust gas temperature, flow rate, and oxygen concentration to more favorable windows for the filtration, conversion, and regeneration processes. Comparison analyses are made between active flow control and passive flow control schemes in investigating the influences of gas flow, heat transfer, chemical reaction, oxygen concentration, and converter properties.