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In a frontal automotive crash, the driver's foot is usually stepping on the brake pedal as an instinctive response to avoid a collision. The tensile force generated in the Achilles tendon produces a compressive preload on the tibia. If there is intrusion of the toe board after the crash, an additional external force is applied to the driver's foot. A series of dynamic impact tests using human cadaveric specimens was conducted to investigate the combined effect of muscle preloading and external force. A constant tendon force was applied to the calcaneus while an external impact force was applied to the forefoot by a rigid pendulum. Preloading the tibia significantly increased the tibial axial force and the combination of these forces resulted in five tibial pylon fractures out of sixteen specimens.

Heidelberg-type side impact sled tests were conducted using SID side impact dummies. These tests were run under similar conditions to a series of cadaveric sled tests funded by the Centers for Disease Control in the same lab. Tests included 6.7 and 9 m/s (15 and 20 mph) unpadded and 9 m/s padded tests. The following padding was used at the thorax: ARSAN, ARCEL, ARPAK, ARPRO, DYTHERM, 103 and 159 kPa (15 and 23 psi) crush strength paper honeycomb, and an expanded polystyrene. In all padded tests the dummy Thoracic Trauma Index, TTI(d) was below the value of 85 set by federal rulemaking (49 CFR, Part 571 et al., 1990). In contrast, cadavers in 9 m/s sled tests did not tolerate ARSAN 601 (MAIS 5) and 23 psi (159 kPa) paper honeycomb (MAIS 5), and 20 psi (138 kPa) Verticel™ honeycomb (MAIS 4), but tolerated 15 psi (103 kPa) paper honeycomb (average thoracic MAIS 2.3 in six tests).

Twelve side impact sled tests were performed using a horizontally accelerated sled and a Heidelberg-type seat fixture. In these tests the subject's whole body impacted a sidewall with one of three surface conditions: 1) a flat, rigid side wall, 2) a side wall with a 6″ pelvic offset, or 3) a flat, padded side wall. This series of runs provided a good test of how injury criteria perform under a variety of impact surface conditions. In this study thoracic injury criteria based on force, acceleration, compression, and velocity x compression (VC) were evaluated. Maximum compression and VCmax proved to be the best injury indicators in this series. Biomechanical response and injury tolerance are also presented.

PHASE I - A containment fixture was designed and manufactured to stabilize and preload isolated human pelves within a DYNATUP™ Drop Tower during simulated automotive side impact. The fixture was utilized during thirteen parametric tests aimed at determining boundary conditions which simulate inertial properties of whole cadavers during impacts of the isolated human pelvis. The resulting pelvic injuries (i.e., fractures) ranged from no fracture to complex acetabular fracture. These injuries were sustained with drop masses of 14.2-25.2 kg and impact velocities of 4.1-6.4 m/s. Peak force, measured during impact, ranged from 2.0-8.2 kN. PHASE II - Phrase II studies used nine additional human pelves to explored pelvis stiffness and pubis symphysis mobility under lateral impact to the greater trochanter. The containment device designed and tested in Phase I was utilized to stabilize and compressively preload the specimens during impact.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

A 3-D finite element human head model has been developed to study the dynamic response of the human head to direct impact by a rigid impactor. The model simulated closely the main anatomical features of an average adult head. It included the scalp, a three-layered skull, cerebral spinal fluid (CSF), dura mater, falx cerebri, and brain. The layered skull, cerebral spinal fluid, and brain were modeled as brick elements with one-point integration. The scalp, dura mater, and falx cerebri were treated as membrane elements. To simulate the strain rate dependent characteristics of the soft tissues, the brain and the scalp were considered as viscoelastic materials. The other tissues of the head were assumed to be elastic. The model contains 6080 nodes, 5456 brick elements, and 1895 shell elements. To validate the head model, it was impacted frontally by a cylinder to simulate the cadaveric tests performed by Nahum et. al. (8).

Thirty-seven SID side impact sled tests were performed using a rigid wall and a padded wall with fourteen different padding configurations. The Thoracic Trauma Index (TTI) and Average Spine Acceleration (ASA) were measured in each test. TTI and ASA were evaluated in terms of their ability to predict injury in identical cadaver tests and in terms of their ability to predict the harm or benefit of padding of different crush strengths. SID ASA predicted the injury seen in WSU-CDC cadaver tests better than SID TTI. SID ASA predicted that padding of greater than 20 psi crush strength is harmful (ASA > 40 g's). SID TTI predicted that padding of greater than 20 psi crush strength is beneficial (TTI < 85 g's). SID TTI predicts the benefit of lower impact velocity. However, SID ASA appears more useful in assessing the harm or benefit of door padding or air bags.

A comparative study of the safety performance of asymmetric and standard HPR windshields was conducted. The effect of increased interlayer thickness was also quantified. There were four different types of asymmetric windshields which had inner layer thicknesses of 0.8 to 1.5 mm and interlayer thicknesses of 0.76 and 1.14 mm. The experimental program consisted of both full scale sled tests and headform drop tests. A total of 127 vehicular impacts were carried out using a modified Volkswagen Rabbit. The test subject was a 50th percentile Fart 572 anthropomorphic test device. The asymmetric windshields were found to have a lower lacerative potential than that of the standard windshield. The best TLI value of 5.2 was provided by a 0.8 - 0.76 mm windshield at 60 km/h. That for the standard windshield was 7.7 at the same speed. All HIC values were less than 1,000 at 48 km/h.

A survey of accident reports and experimental studies showed that the lap belt does not provide sufficient protection for the pregnant car occupant in whom fetal injury or abortion often resulted. A net-type restraint system was used on pregnant sub-human primates which were subjected to decelerations of over 40g in a forward-facing configuration. The animals survived multiple impacts without treatment and delivered healthy infants. The data presented include belt loads, body kinematics, and intrauterine pressure measurements.

Human tolerance data have been acquired gradually over the past 25 years and are available for several body regions. There is now sufficient information to design restraint systems which can prevent serious injuries to the user and which have low injury-causing potential. This paper reviews recent research on injury mechanisms and injury tolerance. Most of the research was aimed at solving problems in automotive safety systems. Specific tolerance data for the following body regions are presented: head, chest, spine and lower extremities.

Twelve unembalmed human cadavers were tested for lower abdominal injury tolerance and mechanical response. The impacts were in an anterior-to-posterior direction and the level of impact was primarily in the lower abdomen at the L3 level of the lumbar spine. The impactor mass was either 32 kg or 64 kg. The impactor face was a 25 mm diameter aluminum bar, with the long axis of the bar parallel to the width of the cadaver body. In this paper, mechanical response is presented in terms of force-time and penetration-time histories, and force vs. abdominal penetration cross-plots. Injury tolerance is described in terms of post-impact necropsy findings and AIS ratings. Based on our studies, the lower abdomen of the unembalmed human cadaver is much less stiff than is suggested by previous research, and the stiffness is velocity and mass dependent, as is suggested by the correlation coefficients presented in this paper. Force-time history and force-penetration response corridors are presented.

Twelve side impact sled tests were performed using a horizontally accelerated sled and a Heidelberg-type seat fixture. The purpose of these tests was to better understand biomechanical response and injury tolerance in whole-body side impacts. In these tests the subject's whole body impacted a sidewall with one of three surface conditions: 1) a flat, rigid side wall, 2) a side wall with a 6″ pelvic offset, or 3) a flat, padded side wall. This paper presents the biomechanical response and injury tolerance data obtained for the pelvis. Peak values of sacral-y acceleration, pelvic force, compression and velocity x compression were evaluated as predictors of pelvic injury. Based on Logist analysis, Vmax x Cmax was the best predictor of probability of pelvic fracture in this test series, while peak pelvic force and peak compression also performed well.

Lateral impact testing has been performed on the shoulder, thorax, abdomen and pelvis of human cadavers by several investigators. The impacts have either been whole body impacts in sled tests or pendulum type impacts to the separate regions. Based on the forces produced in these tests and the accompanying injury, initial recommendations can be made on force-tolerance and padding tolerance to the various regions of the human body in side impact. The pelvis has the highest force tolerance, followed by the shoulder, abdomen and thorax. Padding crush strength tolerance based on these forces and estimated contact areas are presented. This information is of practical importance to engineers who design door interior trim for side impact safety.

The principal focus of this study was the measurement of relative brain motion with respect to the skull using a high-speed, biplanar x-ray system and neutral density targets (NDTs). A suspension fixture was used for testing of inverted, perfused, human cadaver heads. Each specimen was subjected to multiple tests, either struck at rest using a 152-mm-diameter padded impactor face, or stopped against an angled surface from steady-state motion. The impacts were to the frontal and occipital regions. An array of multiple NDTs was implanted in a double-column scheme of 5 and 6 targets, with 10 mm between targets in each column and 80 mm between columns. These columns were implanted in the temporoparietal and occipitoparietal regions. The impacts produced peak resultant accelerations of 10 to 150 g, and peak angular accelerations between 1000 and 8000 rad/s2. For all but one test, the peak angular speeds ranged from 17 to 22 rad/s.

Relative motion between the brain and skull may explain many types of brain injury such as intracerebral hematomas due to bridging veins rupture [1] and cerebral contusions. However, no experimental methods have been developed to measure the magnitude of this motion. Consequently, relative motion between the brain and skull predicted by analytical tools has never been validated. In this study, radio opaque markers were placed in the skull and neutral density markers were placed in the brain in two vertical columns in the occipitoparietal and temporoparietal regions. A bi-planar, high-speed x-ray system was used to track the motion of these markers. Due to limitations in current technology to record the x-ray image on high-speed video cameras, only low- speed (﹤ 4m/s) impact data were available.

The purpose of this study is to help understand the thoracic response and injury mechanisms in high-energy, limited-stroke, lateral velocity pulse impacts to the human chest wall. To impart such impacts, a linear impactor was developed which had a limited stroke and minimally decreased velocity during impact. The peak impact velocity was 5.6 ± 0.3 m/s. A series of BioSID and cadaver tests were conducted to measure biomechanical response and injury data. The conflicting effects of padding on increased deflection and decreased acceleration were demonstrated in tests with BioSID and cadavers. The results of tests conducted on six cadavers were used to test several proposed injury criteria for side impact. Linear regression was used to correlate each injury criterion to the number of rib fractures. This test methodology captured and supported a contrasting trend of increased chest deflection and decreased TTI when padding was introduced.

Knee injuries represent about 10% of all injuries suffered during car crashes. Efforts to assess the injury risk to the posterior cruciate ligament (PCL) have been based on a study available in the literature (Viano et al., 1978), in which only two of the five knees tested had PCL ruptures. The aims of the current study were to repeat the study with a higher number of samples, study the effects of other soft tissues on knee response, and assess the adequacy of the experimental setup for the identification of a PCL tolerance. A total of 14 knees were tested using a high-speed materials testing machine. Eight were intact knees (with the patella and all the muscular and ligamentous structures), three were PCL-only knees (patella and all the muscular and ligamentous structures other than the PCL removed), and the last three were PCL-only knees with the tibia protected from bending fracture.

There has been much debate over “whiplash”-induced temporomandibular joint (TMJ) dysfunction following low-speed, rear-end automobile collisions. While several authors have reported TMJ injury based on case studies post collision, there has been little biomechanical evidence showing that rear-end impact was the primary cause of such injury. The purpose of this study was to measure the relative translation between the upper and lower incisors in cadavers subjected to low-speed, rear-end impacts. High-speed x-ray images used for this analysis were reported previously for the analysis of cadaveric cervical spine kinematics during low-speed, rear-end impacts. The cadavers were positioned at various seatback angles and body postures, producing an overall picture of various seating scenarios.

Although biomechanical studies on the knee-thigh-hip (KTH) complex have been extensive, interactions between the KTH and various vehicular interior design parameters in frontal automotive crashes for newer models have not been reported in the open literature to the best of our knowledge. A 3D finite element (FE) model of a 50th percentile male KTH complex, which includes explicit representations of the iliac wing, acetabulum, pubic rami, sacrum, articular cartilage, femoral head, femoral neck, femoral condyles, patella, and patella tendon, has been developed to simulate injuries such as fracture of the patella, femoral neck, acetabulum, and pubic rami of the KTH complex. Model results compared favorably against regional component test data including a three-point bending test of the femur, axial loading of the isolated knee-patella, axial loading of the KTH complex, axial loading of the femoral head, and lateral loading of the isolated pelvis.

This study characterizes the response of the human cadaver abdomen to high-speed seatbelt loading using pyrotechnic pretensioners. A test apparatus was developed to deliver symmetric loading to the abdomen using a seatbelt equipped with two low-mass load cells. Eight subjects were tested under worst-case scenario, out-of-position (OOP) conditions. A seatbelt was placed at the level of mid-umbilicus and drawn back along the sides of the specimens, which were seated upright using a fixed-back configuration. Penetration was measured by a laser, which tracked the anterior aspect of the abdomen, and by high-speed video. Additionally, aortic pressure was monitored. Three different pretensioner designs were used, referred to as system A, system B and system C. The B and C systems employed single pretensioners. The A system consisted of two B system pretensioners. The vascular systems of the subjects were perfused.