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For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.

The first firing cycle is very important for cold-start. Misfire of the first firing cycle can lead to significant HC emissions and affect the subsequent cycles. The first firing cycle for Gasoline SI engine have been reported in many studies. Liquefied petroleum gas (LPG) as an alternative fuel has been widely used in commercial vehicles during the last decade. However, the properties of the first firing cycle for LPG SI engine have been seldom reported. This paper presents an investigation of the characteristics of transient HC emissions of the first firing cycle during cold start on a LPG SI engine. A fast-response flame ionization detector (FFID) was applied to measure transient HC emissions of the first firing cycle in the exhaust port of the engine. At the same time, the transient cylinder pressure and instantaneous crankshaft speed of the engine were measured and recorded.

By changing the top-land radial clearance, this paper presents the effect of the piston crevice on the transient HC emissions of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle. At the same time, the transient cylinder pressure and instantaneous crankshaft speed of the engine were measured and recorded. The results show that increasing 50% crevice volume leads to 25% increase of HC emissions in the lean region and 18% increase of HC emissions in the rich region, however, the 50% increase of crevice volume contributes to 32% decease of HC emissions in the stable combustion region. For LPG SI engine, the HC emissions of the first firing cycle during cold start are relatively low in a wide range of the excess air ratio.

The effectiveness of after-treatment systems depends on the exhaust gas temperature, which is low during cold-start. As a result, Euro III, Euro IV and FTP75 require that the emissions tests include exhaust from the beginning of cold start. It is proved that 50%∼80% of HC and CO emissions are emitted during the cold start and the amount of unburned fuel from the crevices during starting is much higher than that under warmed engine conditions. The piston crevices is the most part of combustion chamber crevices, and results of mathematical simulations show that the piston crevice contribution to HC emissions is expected to increase during cold engine operation. Based on the transient HC test data and the double zone combustion model, this paper presents the study of the crevice HC Mechanism of the first firing cycle at cold start on an LPG SI Engine. A fast-response flame ionization detector (FFID) was employed to measure transient HC emissions of the first firing cycle.

The exhaust aftertreatment strategy is one of the most fundamental aspects of spark ignition engine technologies. For various types of engines (e.g., carburetor engine, PFI engine and GDI engine), measuring, purifying, modeling, and control strategies regarding the exhaust aftertreatment systems vary significantly. The primary goal of exhaust aftetreatment systems is to reduce the exhaust emission levels of NOx, HC and CO as well as to lower combustion soot. In general, there is a tradeoff among different engine performance aspects. The exhaust catalytic systems, such as the three way catalyst (TWC) and lean NOx trap (LNT) converters, can be applied together with the development of other engine technologies (e.g., variable valve timing, cold start). With respect to engine soot, some advanced diagnosing techniques are essential to obtain thorough investigation of exhaust emission mechanisms.

The effects of biodiesel on the swelling of the elastomers and plastics and the corrosion of metals are studied by the immersion tests. The results indicate that biodiesels make little corrosion effect on aluminum, steel and little swelling impact on plastics, but a significant corrosion may be taken place on cooper and brass for some sourced biodiesels. For nitrile-butadiene rubber, the variation of swelling properties in biodiesels is slightly higher than that in diesel. For the non-diesel-resistant elatomers, the variation of swelling properties is lower than those in diesel. The production process and biodiesel source have an influence on the result of elastomer swelling and corrosion. The relationship between the impact of biodiesel on materials and biodiesels properties are also discussed.

In this paper a method of misfiring control in current cycle at engine start is presented. With this novel method, the high HC emissions of gasoline engine employed in traditional or hybrid electrical vehicles will be avoided. By the feedback of ion current signal, misfire phenomenon is identified within 30 degrees crank angle after spark plug ignited. Then, the ignition coil will be recharged and the plug sparked again to promote air fuel mixture oxidation and deplete the unburned hydrocarbon produces in exhaust gas. On the other hand, too late ignition will not always result in normal combustion, a kind of reaction similar with slow oxidation also occurs in such case.

The swelling of ‘O’ rings of 3 typical rubbers (NBR, FKM, EPDM) and the corrosion of 2 typical copperish metal pieces (Copper, Brass) were investigated. The fuel samples included 14 kinds of biodiesels, 1 kind of diesel, and 4 kinds of blends respectively for 2 kinds of biodiesels. The changes in mass and size of ‘O’ rings were measured with an electronic balance and a vernier caliper. The surface corrosion of copperish metals was recorded with photos. It was found that the swelling of NBR in pure biodiesels were generally larger than those in diesel. The mass and size of FKM almost did not change in both pure biodiesels and diesel. The swelling of EPDM became less in pure biodiesels than that in diesel. When the blend ratios of biodiesels were less than 10%, the change rates in mass, inner diameter and section diameter of NBR, FKM and EPDM were similar between blended fuels and diesel.

This paper presents the simulation of in-cylinder stratified mixture formation, spray motion, combustion and emissions in a four-stroke and four valves direct injection spark ignition (DISI) engine with a pent-roof combustion chamber by the computational fluid dynamics (CFD) code. The Extended Coherent Flame Combustion Model (ECFM), implemented in the AVL-Fire codes, was employed. The key parameters of spray characteristics related to computing settings, such as skew angle, cone angle and flow per pulse width with experimental measurements were compared. The numerical analysis is mainly focused on how the tumble flow ratio and geometry of piston bowls affect the motion of charge/spray in-cylinder, the formation of stratified mixture and the combustion and emissions (NO and CO₂) for the wall-guided stratified-charge spark-ignition DISI engine.

This paper presents the development of an electronic control LPG gas injection system and its application in a small SI engine. The tests results show that the developed LPG gas injection system can meet the needs for the goal of high engine power output and low exhaust emissions based on the engine bench tests. With the LPG electronic gas injection system, the air-fuel ratio can be optimized based on the requirements and CO and NOx emission levels are decreased significantly compared with the LPG mechanical mixer fuel supply system, based on the same HC emission levels. With the new gas phase LPG electronic control injection system, the HC emission level is controlled below the 300 ppm under most engine conditions and under 200 ppm when the engine speed is over 3000 r/min. The NOx emission level is under 2600 ppm in the whole range of engine operation conditions and is decreased by 2000 ppm compared with the LPG mechanical mixer system.

An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.

This paper presents an experimental study of the emission characteristics of a small Spark-Ignited, LPG engine. A single cylinder, four-stroke, water-cooled, 125cc SI engine for motorcycle is modified for using LPG fuel. The power output of LPG is above 95% power output of gasoline. The emission characteristics of LPG are compared with the gasoline. The test result shows that LPG for small SI engine will help to reduce the emission level of motorcycles. The HC and CO emission level can be reduced greatly, but NOx emissions are increased. The emission of motorcycle using LPG shows the potential to meet the more strict regulation.

This paper presents a study of the influence of intake valve closing (IVC) timing on the performance of the high-speed spark ignition (SI) engine, such as the output of torque and power, fuel consumption and emissions. An electrically controlled Variable Valve Timing (VVT) system based on the variable working position belt extender was developed and its pro-type was successfully set up in a 5-valve, double overhead cam (DOHC) SI engine. Test results showed that the IVC timing plays an important role in increasing the power output, decreasing the fuel consumption and CO and HC emissions under both high- and low-speed conditions as compared to the fixed IVC timing. The control of intake valve closing timing is a simple and effective means to improve engine's performance.

This paper presents a study of LPG lean burn in a motorcycle SI engine. The lean burn limits are compared by several ways. The relations of lean burn limit with the parameters, such as engine speed, compression ratio and advanced spark ignition etc. are tested. The experimental results show that larger throttle opening, lower engine speed, earlier spark ignition timing, larger electrode gap and higher compression ratio will extend the lean burn limit of LPG. The emission of a LPG engine, especially on NOx emission, can be significantly reduced by means of the lean burn technology.

Pre-ignition may lead to an extreme knock (super-knock or mega-knock) which will impose a severe negative influence on the engine performance and service life, thus limiting the development of downsizing gasoline direct injection (GDI) engine. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. However, pre-ignition is complicated to study on the engine test bench. In this paper, a convenient test method is applied to investigate the influence of lubricants metal-additives on pre-ignition. 8 groups of lubricants are injected into a hot co-flow atmosphere which generated by a burner. A single-hole nozzle injector with a diameter of 0.2 mm at 20 MPa injection pressure is utilized for lubricants' injection and spray atomization. The ignition delays of lubricants with different additives of calcium, ZDDP (Zinc Dialkyl Dithiophosphates) and magnesium content under the hot co-flow atmosphere are recorded with a high-speed camera.

The work of this paper aimed at investigating the cyclic variations of argon power cycle engine with fuel of hydrogen at lean burn operating conditions. The engine had been modified based on a 0.402 L, single-cylinder diesel engine into spark ignition engine with a port fuel injection system. The influencing factors on the cyclic variations, such as ignition timing, engine speed and compression ratio, were tested in this study. In all tests, the throttle opened at 0%, and the excess oxygen coefficient was maintained at 2.3. The results showed that as the ignition timing retards, CoVPmax and CoV(dp/dφ)max of argon power cycle engine increased, while CoVIMEP decreased firstly and increased afterward. And there is an ignition timing to make the lowest CoVIMEP, which is not consistent with MBT.

Research studies have suggested that changes to the ignition system are required to generate a more robust flame kernel in order to secure the ignition process for the future advanced high efficiency spark-ignition (SI) engines. In a typical inductive ignition system, the spark discharge is initiated by a transient high-power electrical breakdown and sustained by a relatively low-power glow process. The electrical breakdown is characterized as a capacitive discharge process with a small quantity of energy coming mainly from the gap parasitic capacitor. Enhancement of the breakdown is a potential avenue effectively for extending the lean limit of SI engine. In this work, the effect of high-power capacitive spark discharge on the early flame kernel growth of premixed methane-air mixtures is investigated through electrical probing and optical diagnosis.

Ion current sensing, which usually employs a spark plug as its sensor to obtain feedback signal from different types of combustion in SI engines, may be applied to HCCI combustion sensing instead of a prohibitively expensive piezoelectric pressure transducer. However, studies showed that the ion current detected by a spark plug sensor is a localized signal within the vicinity of the sensor's electrode gap, being affected by conditions around it. To find out better and feasible ion probe positions, a 3D-CFD model with a detailed surrogate mechanism containing 1423 species and 6106 reactions was employed to study the effect of stratification on ion distribution in HCCI combustion. The simulation results indicate that the monitor probe 1, 8 and 9 are more stable and reliable than the others. IONmax and dIONmax are more accurate to estimate CA50 and dQmax respectively.

In this study, the orifice inlet rounding radii of four diesel nozzles with different hydro erosive grinding time were measured based on the x-ray CT scan technology provided by Shanghai Synchrotron Radiation Facility (SSRF), and a wide parametrical study of the spray macroscopic behavior in the first 18 mm from the nozzle tip have been carried out with high speed camera. And then the influence of orifice inlet rounding radius on the spray behavior in the near-nozzle field was thoroughly investigated. The investigation results show that: the mean values of orifice inlet rounding radii of different nozzles are measured to be on the order of 21.5-56.8 μm. Although the spray tip penetrations of different nozzles tend to increase with the hydro erosive grinding time through statistical analyzing method, the variations of penetration from nozzles are less than 15% according to different hydro erosive grinding timing.

The weight of an exhaust system on a modern vehicle is increasing because of all kinds of reasons, like engine power's increasing, more catalysts for emission control and more NVH (Noise, Vibration and Harshness) performance requirements. After the engine starting, the exhaust system was not only bearing a cyclical load from the engine, which mainly causing the vibration of the exhaust system, but also the loads from the road, which was transferred through the wheels, the suspension system and the body. Because the exhaust system always worked in these bad conditions, its structural strength, durability and life-time were analyzed in the paper, by numerical simulation and physical correlation. By discretizing the exhaust system's CAD model, a finite element model was built. After restrict the finite element model as it in a real load condition, complete the structure stress analysis and Fatigue analysis of exhaust system's hanger with FEA analysis tools.