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Technical Paper

In Cycle Pre-Ignition Diagnosis and Super-Knock Suppression by Employing Ion Current in a GDI Boosted Engine

2020-04-14
2020-01-1148
In this paper, a low-speed pre-ignition (LSPI) diagnostic strategy is designed based on the ion current signal. Novel diagnostic and re-injection strategies are proposed to suppress super-knock induced by pre-ignition within the detected combustion cycle. A parallel controller system that integrates a regular engine control unit (ECU) and CompactRIO (cRIO) from National Instruments (NI) is employed. Based on this system, the diagnostic and suppression strategy can be implemented without any adaptions to the regular ECU. Experiments are conducted on a 1.5-liter four-cylinder, turbocharged, direct-injected gasoline engine. The experimental results show two kinds of pre-ignition, one occurs spontaneously, and the other is induced by carbon deposits. Carbon deposits on the spark plug can strongly interfere with the ion current signal. By applying the ion current signal, approximately 14.3% of spontaneous and 90% of carbon induced pre-ignition cycles can be detected.
Technical Paper

Characteristics of Auto-Ignition for Lubricants and Lubricant/Gasoline Based on an Innovative Single Droplet Test System

2020-04-14
2020-01-1428
Due to the advantages of low weight, low emissions and good fuel economy, downsized turbocharged gasoline direct injection (GDI) engines are widely-applied nowadays. However, Low-Speed Pre-Ignition (LSPI) phenomenon observed in these engines restricts their improvement of performance. Some researchers have shown that auto-ignition of lubricant in the combustion chamber has a great effect on the LSPI frequency. To study the auto-ignition characteristics of lubricant, an innovative single droplet auto-ignition test system for lubricant and its mixture is designed and developed, with better accuracy and effectiveness. The experiments are carried out by hanging lubricant droplets on the thermocouple node under active thermo-atmosphere provided by a small “Dibble burner”. The auto-ignition process of lubricant droplets is recorded by a high-speed camera.
Journal Article

Study of the Combustion Characteristics of a HCCI Engine Coupled with Oxy-Fuel Combustion Mode

2017-03-28
2017-01-0649
The present work proposed to implement oxy-fuel combustion mode into a homogeneous charge compression ignition engine to reduce complexity in engine emissions after-treatment and lower carbon dioxide emission. The combination of oxy-fuel combustion mode with homogeneous charge compression ignition engine can be further optimized by the utilization of direct high temperature and pressure water injection to improve cycle performance. A retrofitted conventional diesel engine coupled with port fuel injection and direct water injection is utilized in this study. A self-designed oxygen and carbon dioxide mixture intake system with flexible oxygen fraction adjustment ability is implemented in the test bench to simulate the adoption of exhaust gas recirculation. Water injection system is directly installed in the combustion chamber with a modified high speed solenoid diesel injector.
Journal Article

Characteristics of Lubricants on Auto-ignition under Controllable Active Thermo-Atmosphere

2016-04-05
2016-01-0889
Downsizing gasoline direct injection engine with turbo boost technology is the main trend for gasoline engine. However, with engine downsizing and ever increasing of power output, a new abnormal phenomenon, known as pre-ignition or super knock, occurs in turbocharged engines. Pre-ignition will cause very high in-cylinder pressure and high oscillations. In some circumstances, one cycle of severe pre-ignition may damage the piston or spark plug, which has a severe influence on engine performance and service life. So pre-ignition has raised lots of attention in both industry and academic society. More and more studies reveal that the auto-ignition of lubricants is the potential source for pre-ignition. The auto-ignition characteristics of different lubricants are studied. This paper focuses on the ignition delay of different lubricants in Controllable Active Thermo-Atmosphere (CATA) combustion system.
Journal Article

Simulation Study of Water Injection Strategy in Improving Cycle Efficiency Based on a Novel Compression Ignition Oxy-Fuel Combustion Engine

2018-04-03
2018-01-0894
The present work discusses a novel oxy-fuel combustion cycle utilized in compression ignition internal combustion engine. The most prominent feature of this cycle is that the air intake is replaced by oxygen; therefore nitric oxide (NOX) emission is eliminated. The enrichment of oxygen leads to higher flame speed and mass fraction consumption rate; on the other hand, the high concentration of oxygen presented during combustion will result in intense pressure rise rate which may cause severe damage to engine hardware. As water injection is already utilized in gasoline engine to control knocking, the utilization of water injection in optimizing oxy-fuel combustion process has been tested in this study. To understand the relationship between water injection strategy and cycle efficiency, computational fluid dynamics (CFD) simulations were carried out. The model was carefully calibrated with the experimental results; the errors were controlled within 3%.
Technical Paper

The Social Economical Benefit Estimation by HEVs Application-Shanghai Case Study

2008-06-23
2008-01-1565
In this paper, a case study of Shanghai HEVs application and its effects on the social and environmental benefits are presented based on the multi views on the different aspects, such as, not only for the fuel consumption saving, but also emissions reduction and health effect, agriculture loss and cleaning cost. The results show that the potential benefits for the society from HEVs application are markedly with the increase of the ratio of HEV in the population of vehicle. Based on this, the policy to promote the HEV purchased by consumers is very important at the beginning of HEV into market.
Technical Paper

Characteristics of Combustion and Emissions in a DI Engine Fueled with Biodiesel Blends from Soybean Oil

2008-06-23
2008-01-1832
Combustion and emission characteristics of diesel and biodiesel blends (soybean methyl ester) were studied in a single-cylinder Direct Injection (DI) engine at different loads and a constant speed. The results show that NOx emission and fuel consumption are increased with increasing biodiesel percentage. Reduction of smoke opacity is significant at higher loads with a higher biodiesel ratio. Compared with the baseline diesel fuel, B20 (20% biodiesel) has a slight increase of NOx emission and similar fuel consumption. Smoke emission of B20 is close to that of diesel fuel. Results of combustion analysis indicate that start of combustion (SOC) for biodiesel blends is earlier than that for diesel. Higher biodiesel percentage results in earlier SOC. Earlier SOC for biodiesel blends is due to advanced injection timing from higher density and bulk modulus and lower ignition delay from higher cetane number.
Technical Paper

Characteristics of Output Performances and Emissions of Diesel Engine Employed Common Rail Fueled with Biodiesel Blends from Wasted Cooking Oil

2008-06-23
2008-01-1833
In this paper, the characteristics of performance and emissions of diesel and biodiesel blends are studied in a four-cylinder DI engine employing common rail injection system. The results show that engine output power is further reduced and brake specific fuel consumption (BSFC) increased with the increase of the blend concentration. B100 provides average reduction by 8.6% in power and increase by 11% in BSFC. With respect to the emissions, although NOx emissions were increased with increasing the blend concentration, the increase depends on the load. Filter smoke number is reduced with increasing the blend concentration. At the same time, NO, NO2 and other specific emissions are also investigated. In addition, difference of performance and emission between standard parameters of ECU and modified parameters of ECU is investigated for B10 and B20 based on same output power. The results show that NOx emission and FSN are still lower than baseline diesel.
Technical Paper

Characteristics of Particulates and Exhaust Gases Emissions of DI Diesel Engine Employing Common Rail Fuel System Fueled with Bio-diesel Blends

2008-06-23
2008-01-1834
In this paper, characteristics of gas emission and particle size distribution are investigated in a common rail diesel engine fueled with biodiesel blends. Gas emission and particle size distribution are measured by AVL FTIR - SESAM and SMPS respectively. The results show that although biodiesel blends would result in higher NOx emissions, characteristics of NOx emissions were also dependent on the engine load for waste cooking oil methyl ester. Higher blend concentration results in higher NO2 emission after two diesel oxidation catalyst s (DOC). A higher blend concentration leads to lower CO and SO2 emissions. No significant difference of Alkene emission is found among biodiesel blends. The particle size distributions of diesel exhaust aerosol consist of a nucleation mode (NM) with a peak below 50N• m and an accumulation mode with a peak above 50N • m. B100 will result in lower particulates with the absence of NM.
Technical Paper

Effect of Additives on Diesel Spray Flames in a Controllable Active Thermo-Atmosphere

2008-04-14
2008-01-0931
The active components, such as OH and their concentrations in the coflow, have a strong effect on the combustion process of diesel fuel spray flames in the Controllable Active Thermo-Atmosphere (CATA), which then will affect the soot incandescence of the spray flames. CO2 and H2O2, the additives which have contrary effect on the concentration of the active components, were mixed separately into the thermo-atmosphere before the jet spray were issued into the coflow, which changed the boundary condition around the central jet and influenced the combustion characteristics and soot incandescence. The combustion characteristics such as ignition delay and flame liftoff height of the central spray flames are measured and the linkage between these two parameters is investigated at different coflow temperatures.
Technical Paper

Fuel Injection Optimization during Engine Quick Start by Means of Cycle-by-Cycle Control Strategy for HEV Application

2009-11-02
2009-01-2718
Engine-off strategy are popular used in hybrid electric vehicles (HEV) for fuel saving. The engine of an HEV will start and stop frequently according to the road condition. In order to obtain excellent fuel economy and emissions performance, the fuel injection during engine quick start should be optimized. In this paper, the characteristic of mixture formation and the HC emissions at the first 5 cycles which contribute the most HCs were investigated. After the analysis of mixture preparation during start process, the HC emissions during engine quick start were optimized by means of cycle-by-cycle fuel injection control strategy. The fuel mixture concentration during start-up process fluctuates more dramatically under hot start condition. Typically, the mixture at 4th and 5th cycle is over-riched. Based on the original engine calibration, the fuel injection at the initial 5 cycles was optimized respectively.
Technical Paper

Misfiring Control in Current Cycle at Engine Start Employing Ion Sensing Technology

2009-11-02
2009-01-2713
In this paper a method of misfiring control in current cycle at engine start is presented. With this novel method, the high HC emissions of gasoline engine employed in traditional or hybrid electrical vehicles will be avoided. By the feedback of ion current signal, misfire phenomenon is identified within 30 degrees crank angle after spark plug ignited. Then, the ignition coil will be recharged and the plug sparked again to promote air fuel mixture oxidation and deplete the unburned hydrocarbon produces in exhaust gas. On the other hand, too late ignition will not always result in normal combustion, a kind of reaction similar with slow oxidation also occurs in such case.
Technical Paper

Stratified Mixture Formation and Combustion Process for Wall-guided Stratified-charge DISI Engines with Different Piston Bowls by Simulation

2010-04-12
2010-01-0595
This paper presents the simulation of in-cylinder stratified mixture formation, spray motion, combustion and emissions in a four-stroke and four valves direct injection spark ignition (DISI) engine with a pent-roof combustion chamber by the computational fluid dynamics (CFD) code. The Extended Coherent Flame Combustion Model (ECFM), implemented in the AVL-Fire codes, was employed. The key parameters of spray characteristics related to computing settings, such as skew angle, cone angle and flow per pulse width with experimental measurements were compared. The numerical analysis is mainly focused on how the tumble flow ratio and geometry of piston bowls affect the motion of charge/spray in-cylinder, the formation of stratified mixture and the combustion and emissions (NO and CO₂) for the wall-guided stratified-charge spark-ignition DISI engine.
Technical Paper

Spray Characteristics of Biodiesel and Diesel Fuels under High Injection Pressure with a Common Rail System

2010-10-25
2010-01-2268
Biodiesel has been paid more and more attention as a renewable fuel due to some excellent properties such as renewable, high cetane number, ultralow sulfur content, no aromatic hydrocarbon, high flash point, low CO2 emission when compared with diesel. While others physical properties like high viscosity, high surface tension, big density and bad volatility would spoil the spray characteristics of biodiesel fuel, which will affect the thermal efficiency when running in diesel engine. Accompanied with constant volume vessel and high speed video camera system, a high pressure common rail system, which could provide an injection pressure of 180 MPa, is used to investigate the characteristics of jatropha curcas biodiesel, palm oil biodiesel and diesel fuel. The effects of injection pressures and ambient densities on spray characteristics of these fuels are studied.
Technical Paper

Optimization of Control Strategy for Engine Start-stop in a Plug-in Series Hybrid Electric Vehicle

2010-10-25
2010-01-2214
Plug-in hybrid electric vehicles (PHEVs) provide significantly improvement in fuel economy over conventional vehicles as well as reductions in greenhouse gas and petroleum. Numerous recent reports regarding control strategy, power train configuration, driving pattern, all electric range (AER) and their effects on fuel consumption and electric energy consumption of PHEVs are reported. Meanwhile, the control strategy for engine start-stop and mileage between recharging events from the electricity grid also has an important influence on the petroleum displacement potential of PHEVs, but few reports are published. In this paper, a detailed simulation model is set up for a plug-in series hybrid electric vehicle (PSHEV) employing the AVL CRUISE. The model was employed to predict the AER of the baseline PSHEV using rule-based logical threshold switching control strategy.
Technical Paper

Combustion and Emissions of Ethanol Fuel (E100) in a Small SI Engine

2003-10-27
2003-01-3262
An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.
Technical Paper

Effects of Intake Valve Closing Timing on Gasoline Engine Performance and Emissions

2001-09-24
2001-01-3564
This paper presents a study of the influence of intake valve closing (IVC) timing on the performance of the high-speed spark ignition (SI) engine, such as the output of torque and power, fuel consumption and emissions. An electrically controlled Variable Valve Timing (VVT) system based on the variable working position belt extender was developed and its pro-type was successfully set up in a 5-valve, double overhead cam (DOHC) SI engine. Test results showed that the IVC timing plays an important role in increasing the power output, decreasing the fuel consumption and CO and HC emissions under both high- and low-speed conditions as compared to the fixed IVC timing. The control of intake valve closing timing is a simple and effective means to improve engine's performance.
Technical Paper

Parametric Analysis of Ignition Circuit Components on Spark Discharge Characteristics

2016-04-05
2016-01-1011
The development of the present day spark ignition (SI) engines has imposed higher demands for on-board ignition systems. Proper design of the ignition system circuit is required to achieve certain spark performances. In this paper, the authors studied the relationship between spark discharge characteristics and different inductive spark ignition circuit parameters with the help of a simplified circuit model. The circuit model catches the principle behavior of the spark discharge process. Simulation results obtained from the model were compared with experimental data for model verification. Different circuit model parameters were then tuned to study the effect of those on spark discharge current and spark energy properties. The parameters studied include the ignition coil coupling coefficient, ignition coil primary and secondary inductances, secondary circuit series resistance and spark plug gap width.
Technical Paper

Effect of EGR Temperature on PFI Gasoline Engine Combustion and Emissions

2017-10-08
2017-01-2235
In order to investigate the impacts of recirculated exhaust gas temperature on gasoline engine combustion and emissions, an experimental study has been conducted on a turbocharged PFI gasoline engine. The engine was equipped with a high pressure cooled EGR system, in which different EGR temperatures were realized by using different EGR coolants. The engine ran at 2000 r/min and 3000 r/min, and the BMEP varied from 0.2MPa to 1.0MPa with the step of 0.2MPa. At each case, there were three conditions: 0% EGR, 10% LT-EGR, 10% HT-EGR. The results indicated that LT-EGR had a longer combustion duration compared with HT-EGR. When BMEP was 1.0 MPa, CA50 of HT-EGR advanced about 5oCA. However, CA50 of LT-EGR could still keep steady and in appropriate range, which guaranteed good combustion efficiency. Besides, LT-EGR had lower exhaust gas temperature, which could help to suppress knock. And its lower exhaust gas temperature could reduce heat loss. These contributed to fuel consumption reduction.
Technical Paper

Study on Fuel Economy Improvement by Low Pressure Water-Cooled EGR System on a Downsized Boosted Gasoline Engine

2016-04-05
2016-01-0678
This research was concerned with the use of Exhaust Gas Recirculation (EGR) improving the fuel economy over a wide operating range in a downsized boosted gasoline engine. The experiments were performed in a 1.3-Litre turbocharged PFI gasoline engine, equipped with a Low Pressure (LP) water-cooled EGR system. The operating conditions varied from 1500rpm to 4000rpm and BMEP from 2bar to 17bar. Meanwhile, the engine’s typical operating points in NEDC cycle were tested separately. The compression ratio was also changed from 9.5 to 10.5 to pursue a higher thermal efficiency. A pre-compressor throttle was used in the experiment working together with the EGR loop to keep enough EGR rate over a large area of the engine speed and load map. The results indicated that, combined with a higher compression ratio, the LP-EGR could help to reduce the BSFC by 9∼12% at high-load region and 3∼5% at low-load region.
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