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Conventional crank-based engines are limited by mechanical, thermal, and combustion inefficiencies. The free piston of a linear engine generator reduces frictional losses by avoiding the rotational motion and crankshaft linkages. Instead, electrical power is generated by the oscillation of a translator through a linear stator. Because the free piston is not geometrically constrained, dead center positions are not specifically known. This results in a struggle against adverse events like misfire, stall, over-fueling, or rapid load changes. It is the belief that incorporating springs will have the dual benefit of increasing frequency and providing a restoring force to aid in greater cycle to cycle stability. For dual free piston linear engines the addition of springs has not been fully explored, despite growing interest and literature.

In 2007, US EPA implemented the rule that the crankcase emissions be added to the tailpipe emissions to determine the total emissions from a diesel engine if the crankcase were not closed, but few data exist to quantify crankcase emissions from earlier model diesel engines. This paper presents the results of a study on the measurement of the size distribution and number concentration of particulate matter (PM) emitted from the crankcase vents from four different diesel engines under different engine speeds and loads. The engines used in the study were a 1992 Detroit Diesel Series 60, a 1996 Caterpillar 3406E, a 1997 Cummins B5.9 and a 1995 Mack E7-400. The Detroit Diesel engine was tested on an engine dynamometer and crankcase and tailpipe particulates were observed at varying engine speeds and loads. The other three engines were mounted in vehicles, and crankcase PM was observed at several engine speeds with no external load.

The objective of this project, which is supported by the U.S. Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL), is to provide a comprehensive comparison of heavy-duty trucks operating on alternative fuels and diesel fuel. Data collection from up to eight sites is planned. This paper summarizes the design of the project and early results from the first two sites. Data collection is planned for operations, maintenance, truck system descriptions, emissions, duty cycle, safety incidents, and capital costs and operating costs associated with the use of alternative fuels in trucking.

Heavy-duty trucks are an important sector to evaluate when seeking fuel consumption savings and emissions reductions. With fuel costs on the rise and emissions regulations becoming stringent, vehicle manufacturers find themselves spending large amounts of capital improving their products in order to be compliant with regulations. The Powertrain System Analysis Toolkits (PSAT), developed by the Argonne National Laboratory (ANL), is a simulation tool that helps mitigate costs associated with research and automotive system design. While PSAT has been widely used to predict the fuel consumption and exhaust emissions of conventional and hybrid light-duty vehicles, it also may be employed to test heavy-duty vehicles. The intent of this study was to develop an accurate model that predicts emissions and fuel economy for heavy-duty vehicles for use within PSAT.

Continuously variable transmissions (CVTs) are usually used in small vehicles due to power limitations on the variable elements. Continuously variable power-split transmissions (CVPST) were developed in order to reduce the fraction of power passing through the variable elements [1,2]. The configuration presented in this paper includes a planetary gear train (PGT), which in combination with the CVT allows the power to be split and therefore increase the power envelope of the system. The PGT also provides a branch that can be used in a hybrid electric vehicle (HEV) operation through an electric motor. A conceptual design of a CVPST for a HEV is presented in this paper. The objectives are to show the different operational modes, with diagrams, perform a power analysis, develop the velocity and force equations and finally show the performance of the system with an example application.

The California Air Resources Board (ARB) developed a Medium Heavy-Duty Truck (MHDT) schedule by selecting and joining microtrips from real-world MHDT. The MHDT consisted of three modes; namely, a Lower Speed Transient, a Higher Speed Transient, and a Cruise mode. The maximum speeds of these modes were 28.9, 58.2 and 66.0 mph, respectively. Each mode represented statistically selected truck behavior patterns in California. The MHDT is intended to be applied to emissions characterization of trucks (14,001 to 33,000lb gross vehicle weight) exercised on a chassis dynamometer. This paper presents the creation of the MHDT and an examination of repeatability of emissions data from MHDT driven through this schedule. Two trucks were procured to acquire data using the MHDT schedule. The first, a GMC truck with an 8.2-liter Isuzu engine and a standard transmission, was tested at laden weight (90% GVW, 17,550lb) and at unladen weight (50% GVW, 9,750lb).

Research at West Virginia University has led to the development of a novel crankless reciprocating internal combustion engine. This paper presents a time-based model used to investigate the performance of two-stroke direct injection compression ignition linear engines. The two-stroke linear engine consists of two pistons, linked by a connecting rod, that are allowed to move freely in response to changes in the engine's fueling and load across the full operating cycle of the engine. The computer model uses a combination of a series of dynamic and thermodynamic numerical equations, which have been solved to provide a detailed analysis of the two-stroke direct injection linear engine operation. Parameters such as rate of combustion, convection heat transferred inside the cylinders, friction forces, external loads, acceleration, velocity profile, compression ratio, and in-cylinder pressures were modeled.

In characterizing the emissions from mobile sources, it is essential that the vehicle be exercised in a way that reasonably represents typical in-use behavior. A heavy-heavy duty diesel truck (HHDDT) test schedule was developed from speed-time data gathered during two Air Resources Board-sponsored truck activity programs. The data were divided into four modes, termed Idle, Creep, Transient and Cruise Modes, in order of increasing speed. For the last three modes, speed-time schedules were created that represented all the data in that mode. Statistical parameters such as average speed, stops per unit distance, kinetic energy, maximum speed and acceleration and deceleration values were considered in arriving at these schedules. The schedules were evaluated using two Class 8 over-the-road tractors on a chassis dynamometer. Emissions were measured using a full-scale dilution tunnel, filtration for particulate matter (PM), and research grade analyzers for the gases.

A program has been completed to evaluate ultra-low sulfur diesel fuels and passive diesel particulate filters (DPFs) in truck and bus fleets operating in southern California. The fuels, ECD and ECD-1, are produced by ARCO (a BP Company) and have less than 15 ppm sulfur content. Vehicles were retrofitted with two types of catalyzed DPFs, and operated on ultra-low sulfur diesel fuel for over one year. Exhaust emissions, fuel economy and operating cost data were collected for the test vehicles, and compared with baseline control vehicles. Regulated emissions are presented from two rounds of tests. The first round emissions tests were conducted shortly after the vehicles were retrofitted with the DPFs. The second round emissions tests were conducted following approximately one year of operation. Several of the vehicles retrofitted with DPFs accumulated well over 100,000 miles of operation between test rounds.

A study was performed in the spring of 2001 to chemically characterize exhaust emissions from trucks and buses fueled by various test fuels and operated with and without diesel particle filters. This study was part of a multi-year technology validation program designed to evaluate the emissions impact of ultra-low sulfur diesel fuels and passive diesel particle filters (DPF) in several different heavy-duty vehicle fleets operating in Southern California. The overall study of exhaust chemical composition included organic compounds, inorganic ions, individual elements, and particulate matter in various size-cuts. Detailed descriptions of the overall technology validation program and chemical speciation methodology have been provided in previous SAE publications (2002-01-0432 and 2002-01-0433).

With continuously increasing concern for the emissions from two-stroke engines including regulated hydrocarbon (HC) and oxides of nitrogen (NOx) emissions, non-road engines are implementing proven technologies from the on-road market. For example, four stroke diesel generators now include additional internal exhaust gas recirculation (EGR) via an intake/exhaust valve passage. EGR can offer benefits of reduced HC, NOx, and may even improve combustion stability and fuel efficiency. In addition, there is particular interest in use of natural gas as fuel for home power generation. This paper examines exhaust throttling applied to the Helmholtz resonator of a two-stroke, port injected, natural gas engine. The 34 cc engine was air cooled and operated at wide-open throttle (WOT) conditions at an engine speed of 5400 RPM with fueling adjusted to achieve maximum brake torque. Exhaust throttling served as a method to decrease the effective diameter of the outlet of the convergent cone.

Repeatable measurement of real-world heavy-duty diesel truck emissions requires the use of a chassis dynamometer with a test schedule that reasonably represents actual truck use. A new Heavy Heavy-Duty Diesel Truck (HHDDT) schedule has been created that consists of four modes, termed Idle, Creep, Transient and Cruise. The effect of driving style on emissions from the Transient Mode was studied by driving a 400 hp Mack tractor at 56,000 lbs. test weight in fashions termed “Medium”, “Good”, “Bad”, “Casual” and “Aggressive”. Although there were noticeable differences in the actual speed vs. time trace for these five styles, emissions of the important species oxides of nitrogen (NOx) and particulate matter (PM), varied little with a coefficient of variation (COV) of 5.13% on NOX and 10.68% on PM. Typical NOx values for the HHDDT Transient mode ranged from 19.9 g/mile to 22.75 g/mile. The Transient mode which was the most difficult mode to drive, proved to be repeatable.

When heavy-duty truck emissions rates are expressed in distance-specific units (such as g/mile), average speed and the degree of transient behavior of the vehicle activity can affect the emissions rate. Previous one-dimensional studies have shown some correlation of distance-specific emissions rates between cycles. This paper reviews emissions data sets from the 5-mode CARB Heavy Heavy-Duty Diesel Truck (HHDDT) Schedule, the Heavy Duty Urban Dynamometer Driving Schedule (UDDS) and an inspection and maintenance cycle, known as the AC5080. A heavy-duty chassis dynamometer was used for emissions characterization along with a full-scale dilution tunnel. The vehicle test weights were simulated at 56,000 lbs. Two-dimensional correlations were used to predict the emissions rate on one mode or cycle from the rates of two other modes or cycles.

When heavy-duty truck emissions are expressed in distance-specific units (such as g/mile), the values may depend strongly on the nature of the test cycle or schedule. Prior studies have compared emissions gained using different schedules and have proposed techniques for translating emissions factor rates between schedules. This paper reviews emissions data from the 5-mode CARB HHDDT Schedule, UDDS Schedule, and a steady-state cycle (AC5080), with reference to each other. NOX and PM emissions are the two components of emissions which are reviewed. A heavy-duty chassis dynamometer was used for emissions characterization along with a full scale dilution tunnel. The vehicle test weights were simulated at 30,000 lbs, 56,000 lbs, and 66,000 lbs. For each vehicle, average data from one mode or cycle have been compared with average data for a different mode or cycle.

Compression and power stroke cycles for a 4 stroke cycle spark ignition engine modified by extending the connecting rod to simulate purely sinusoidal piston motion are analyzed over a range of operating speeds and are compared with those of a similar conventional engine. Heat release rate is estimated for both engines using a simple Wiebe function with the functional parameters found via a simplex curve fitting method used in conjunction with experimental pressure curves. It is shown that the functional parameters which represent the combustion and the duration of fuel burn are slightly larger over the range of operation in the sinusoidal engine while the shape factor remains largely the same. However, the pressure-crank angle curves are sufficiently similar such that conventional slider-crank curves can be used to model sinusoidal engines, which was the motivation behind this research.

With few exceptions most internal combustion engines use a slider-crank mechanism to convert reciprocating piston motion into a usable rotational output. One such exception is the Stiller-Smith Mechanism which utilizes a kinematic inversion of a Scotch yoke called an elliptic trammel. The device uses rigid connecting rods and a floating/eccentric gear train for motion conversion and force transmission. The mechanism exhibits advantages over the slider-crank for application in internal combustion engines in areas such as balancing, size, thermal efficiency, and low heat rejection. An overview of potential advantages of an engine utilizing the Stiller-Smith Mechanism is presented.

The Stiller-Smith mechanism is a new mechanism for the translation of linear motion into rotary motion, and has been considered as an alternative to the conventional slider-crank mechanism in the design of internal combustion engines and piston compressors. Piston motion differs between the two mechanisms, being perfectly sinusoidal for the Stiller-Smith case. Plots of dimensionless volume and volume rate-change are presented for one engine cycle. It is argued that the different motion is important when considering rate-based processes such as heat transfer to a cylinder wall and chemical kinetics during combustion. This paper also addresses the fact that a Stiller-Smith engine will be easier to configure for adiabatic operation, with many attendant benefits.

Emissions from trucks and buses equipped with Caterpillar dual-fuel natural gas (DFNG) engines were measured at two chassis dynamometer facilities: the West Virginia University (WVU) Transportable Emissions Laboratory and the Los Angeles Metropolitan Transportation Authority (LA MTA). Emissions were measured over four different driving cycles. The average emissions from the trucks and buses using DFNG engines operating in dual-fuel mode showed the same trends in all tests - reduced oxides of nitrogen (NOx) and particulate matter (PM) emissions and increased hydrocarbon and carbon monoxide (CO) emissions - when compared to similar diesel trucks and buses. The extent of NOx reduction was dependent on the type of test cycle used.

The objective of this project, which is supported by the U.S. Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL), is to provide a comprehensive comparison of heavy-duty trucks operating on alternative fuels and diesel fuel. Data collection from up to eight sites is planned. Currently, the project has four sites: Raley's in Sacramento, CA (Kenworth, Cummins L10-300G, liquefied natural gas - LNG); Pima Gro Systems, Inc. in Fontana, CA (White/GMC, Caterpillar 3176B Dual-Fuel, compressed natural gas - CNG); Waste Management in Washington, PA (Mack, Mack E7G, LNG); and United Parcel Service in Hartford, CT (Freightliner Custom Chassis, Cummins B5.9G, CNG). This paper summarizes current data collection and evaluation results from this project.

Heavy duty tractor-trailers under freeway operations consume about 65% of the total engine shaft energy to overcome aerodynamic drag force. Vehicles are exposed to on-road crosswinds which cause change in pressure distribution with a relative wind speed and yaw angle. The objective of this study was to analyze the drag losses as a function of on-road wind conditions, on-road vehicle position and trajectory. Using coefficient of drag (CD) data available from a study conducted at NASA Ames, Geographical Information Systems model, time-varying weather data and road data, a generic model was built to identify the yaw angles and the relative magnitude of wind speed on a given route over a given time period. A region-based analysis was conducted for a study on interstate trucking operation by employing I-79 running through West Virginia as a case study by initiating a run starting at 12am, 03/03/2012 out to 12am, 03/05/2012.