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The ability of iodine to maintain microbial water quality in a simulated spacecraft water system is being studied. An iodine level of about 2.0 mg/L is maintained by passing ultrapure influent water through an iodinated ion exchange resin. Six liters are withdrawn daily and the chemical and microbial quality of the water is monitored regularly. Stainless steel coupons used to monitor biofilm formation are being analyzed by culture methods, epifluorescence microscopy, and scanning electron microscopy. Results from the first two years of operation show a single episode of high bacterial colony counts in the iodinated system. This growth was apparently controlled by replacing the iodinated ion exchange resin. Scanning electron microscopy indicates that the iodine has limited but not completely eliminated the formation of biofilm during the first two years of operation.

Disinfection and maintenance of an acceptable level of asepsis in spacecraft potable water delivery systems is a formidable task. The major area of research for this project has been to monitor the formation and growth of biofilm, and biofilm attached microorganisms, on stainless steel surfaces (specifically coupons), and the use of ozone for the elimination of these species in a closed loop system. A number of different techniques have been utilized during the course of a typical run. Scraping and sonication of coupon surfaces with subsequent plating as well as epifluorescence microscopy have been utilized to enumerate biofilm protected Pseudomonas aeruginosa. In addition, scanning electron microscopy is the method of choice to examine the integrity of the biofilm. For ozone determinations, the indigo decolorization spectrophotometric method seems most reliable. Both high- and low-nutrient cultured P. aeruginosa organisms were the target species for the ozone disinfection experiments.

Development and testing of a high sensitivity monitor for the measurement of Total Organic Carbon (TOC) in water without gravity-dependent components and using minimal chemical reagents has been performed. A breadboard instrument was constructed and tested for linearity, selectivity, and day-to-day reproducibility. The instrument has a linear response for a wide range of organic compounds over a range from 20 ppb C to 50 ppm C, with excellent day-to-day reproducibility. The upper level can be extended to ∼100 ppm C by changing the operating conditions of the analyzer. The selectivity of the instrument has been determined and no interference is observed except for high concentrations (> 10 ppm) of iodine, hypochlorous acid, sodium nitrite and sodium sulfide.

One of the unique aspects of the Space Station is that it will be a totally encapsulated environment and the air and water supplies will be reclaimed for reuse. The Environmental Health System, a subsystem of CHeCS (Crew Health Care System), must monitor the air and water on board the Space Station Freedom to verify that the quality is adequate for crew safety. Specifically, the Water Quality Subsystem will analyze the potable and hygiene water supplies regularly for organic, inorganic, particulate, and microbial contamination. The equipment selected to perform these analyses will be commercially available instruments which will be converted for use on board the Space Station Freedom. Therefore, the commercial hardware will be analyzed to identify the gravity dependent functions and modified to eliminate them.

The process used to identify, select and design an approach to the isolation and concentration of volatile organic compounds from a water sample prior to chemical analysis in a microgravity environment is described. The Volatile Organics Concentrator (VOC) system described in this paper has been designed for attachment to a gas chromatograph/mass spectrometer (GC/MS) for analysis of volatile organics in water on Space Station. In this work, in order to rank the many identified approaches, the system was broken into three critical areas. These were gases, volatile separation from water and water removal/GC/MS interface. Five options involving different gases (or combinations) for potential use in the VOC and GC/MS system were identified and ranked. Nine options for separation of volatiles from the water phase were identified and ranked. Seven options for use in the water removal/GC column and MS interface were also identified and included in overall considerations.

Microbial proliferation in the STS potable water system is prevented by maintaining a 2-5 ppm iodine residual. The iodine is added to fuel cell water by an iodinated ion exchange resin in the Microbial Check Valve (MCV). Crew comments indicated excessive iodine in the potable water. To better define the problem, a method of in-flight iodine analysis was developed. Inflight analysis during STS-30 and STS-28 indicated iodine residuals were generally in the 9-13 ppm range. It was determined that the high iodine residual was caused by MCV influent temperatures in excess of 120 °F. This is well above the MCV operating range of 65-90 °F. The solution to this problem was to develop a resin suitable for the higher temperatures. Since 8 months were required to formulate a MCV resin suitable for the higher temperatures, a temporary solution was necessary. Two additional MCV's were installed on the chilled and ambient water lines leading into the galley to remove the excess iodine.

On the International Space Station (ISS), atmospheric humidity condensate and other waste waters will be recycled and treated to produce potable water for use by the crews. Space station requirements include an on-orbit capability for real-time monitoring of key water quality parameters, such as total organic carbon, total inorganic carbon, total carbon, pH, and conductivity, to ensure that crew health is protected for consumption of reclaimed water. The Crew Health Care System for ISS includes a total organic carbon (TOC) analyzer that is currently being designed to meet this requirement. As part of the effort, a spacecraft TOC analyzer was developed to demonstrate the technology in microgravity and mitigate risks associated with its use on station. This analyzer was successfully tested on Shuttle during the STS-81 mission as a risk mitigation experiment. A total of six ground-prepared test samples and two Mir potable water samples were analyzed in flight during the 10-day mission.

The primary source of potable water planned for the International Space Station will be generated from the reclamation of humidity condensate, urine, and hygiene waters. It is vital to crew health and performance that this reclaimed water be safe for human consumption, and that health risks associated with recycled water consumption be identified and quantified. Only recently has data been available on the chemical constituents in reclaimed waters generated in microgravity. Results for samples collected during Mir-21 reveal that both the reclaimed water and stored water are of potable quality, although the samples did not meet U.S. standards for total organic carbon (TOC), total phenols, and turbidity.

To satisfy a requirement to supply water to Mir station, a process for treating iodinated water on the Shuttle was developed and implemented. The treatment system consists of packed columns for removing iodine and a syringe-based injection system for adding ionic silver, the biocide used in Mir water. Technical and potable grade water is produced and transferred in batches using collapsible 44-liter contingency water containers (CWCs). Silver is added to the water via injection of a solution from preloaded syringes. Minerals are also added to water destined for drinking. During the previous four Shuttle-Mir docking missions a total of 2781 liters (735 gallons) of water produced by the Shuttle fuel cells was processed using this method and transferred to Mir. To verify the quality of the processed water, samples were collected during flight and returned for chemical analysis.

Archival sampling of potable water and condensate for ground laboratory analysis has been an important part of the Shuttle-Mir program because of coolant leaks and other events on Mir that have affected water quality. We report here the development of and preliminary results from a novel device for single phase humidity condensate collection at system pressures. The sampler consists of a commercial-off-the-shelf Teflon® bladder and a custom reinforced Nomex® restraint that is sized properly to absorb the stress of applied pressures. A plastic Luer-Lock disconnect, with poppet actuated by a mating Luer-Lock fitting, prevents the contents from being spilled during transport. In principle, a sampler of any volume can be designed. The empty mass of the reusable one-liter sampler is only 63 grams. Several designs were pressure tested and found to withstand more than 3 atmospheres well in excess of typical spacecraft water or wastewater system pressures.

On the International Space Station (ISS), atmospheric humidity condensate and other waste waters will be recycled and treated to produce potable water for use by the crews. Space Station requirements include an on-orbit capability for real-time monitoring of key water quality parameters, such as total organic carbon (TOC), total inorganic carbon (TIC), total carbon (TC), pH, and conductivity, to ensure that crew health is protected during consumption of reclaimed water. The Crew Health Care System (CHeCS) for ISS includes an analyzer that has been designed to meet this requirement. The analyzer is adapted from commercially successful technology, and it measures TOC and TIC throughout the range from 1 to 50,000 μg/L, and TC from 1 to 100,000 μg/L. It measures pH between 2.0 and 12.0 pH units, and conductivity from 0.1 to 300 μmho/cm. The analyzer is scheduled for launch to ISS on mission 2A.1.

The Microbial Check Valve (MCV) is used on the Space Shuttle to impart an iodine residual to the drinking water to maintain microbial control. Approximately twenty MCV locations have been identified in the Space Station Freedom design, each with a 90 day life. This translates to 2400 replacement units in 30 years of operation. An in situ regeneration concept has been demonstrated that will reduce this replacement requirement to less than 300 units based on data to date and potentially fewer as further regenerations are accomplished. A totally automated system will result in significant savings in crew time, resupply requirements and replacement costs. An additional feature of the device is the ability to provide a concentrated biocide source (200 mg/liter of I2) that can be used to superiodinate systems routinely or after a microbial upset. This program was accomplished under NASA Contract Number NAS9-18113.

The Water and Food Analytical Laboratory, at the Johnson Space Center is developing an alternative to EPA Method 625 for analyzing semivolatile organic compounds in water. The current EPA method uses liquid-liquid extraction. The alternative method being developed differs in the sample preparation phase by replacing gravity-dependent liquid-liquid extraction with solid phase extraction (SPE). The ultimate goal is to incorporate the optimum SPE conditions into an automated sample preparation process. The method shows promise with regard to anticipated polar compounds. Fourteen SPE resins and nine elution solvents were compared. For typical analytes encountered by our laboratory, a styrene-divinylbenzene SPE resin and an elution solvent mixture of methylene chloride and ethyl ether were found to give the highest extraction recoveries. A study is in progress to remove water from the extracts before GC/MS analysis.

An important milestone in the ongoing effort by NASA to develop and refine closed-loop water recycling systems for human space flight was reached during the summer of 1996 with the successful completion of Phase II of the Lunar Mars Life Support Testing Program at Johnson Space Center. Part of Phase II involved testing a water-recycling system in a closed test chamber continuously occupied by four human subjects for thirty days. The Phase II crew began the test with a supply of water that had been processed and certified for human use. As the test progressed, humidity condensate, urine, and wastewater from personal hygiene and housekeeping activities were reclaimed and reused several times. Samples were collected from various points in the reclamation process during the thirty day test. The data verified the water-processing hardware can reliably remove wastewater contaminants and produce reclaimed water that meets NASA standards for hygiene- and potable-quality water.

The Microbial Check Valve (MCV) is a reloadable flow-through canister containing iodinated ion exchange resin, which is used aboard the Shuttle Orbiter as a disinfectant to maintain water potability. The MCV exhibits a significant contact kill and imparts a biocidal residual I2 concentration to the effluent. MCVs in current use have nominal 30 day lives. MCVs baselined for Space Station Freedom will have 90 day lives, and will require replacement 120 times over 30 years. Means to extend MCV life are desirable to minimize resupply penalties. New technology has been developed for fully autonomous in situ regeneration of an expended MCV canister. The Regenerative Microbial Check Valve (RMCV) consists of an MCV, a packed bed of crystalline I2, a flow diverter valve, an in-line iodine monitor and a microcontroller. During regeneration, flow is directed first through the packed I2 bed and then into the MCV where the resin is replenished.

Disinfection of water and wastewater was proven to be feasible using a Breadboard Electrochemical Ozone Generator (EOG). A static gas/liquid separator, containing a microporous, hydrophobic membrane, was tested with the Breadboard EOG, and was found to increase the concentration of the ozone (O3) dissolved in the water. Distilled water and selected wastewaters were disinfected, achieving dissolved O3 concentrations up to 3 mg/L. The hardware is capable of operating in 0-g and 1-g environments. An end-item Electrochemical Ozonator (EO), sized to disinfect 116 kg of potable water per day, was projected to weigh 1.2 kg and consume only 18.5 W.

Until 1989, ion chromatography (IC) was the baseline technology selected for the Specific Ion Analyzer, an in-flight inorganic water quality monitor being designed for Space Station Freedom. Recent developments in capillary electrophoresis (CE) may offer significant savings of consumables, power consumption, and weight/volume allocation, relative to IC technology. A thorough evaluation of CE's analytical capability, however, is necessary before one of the two techniques is chosen. Unfortunately, analytical methods currently available for inorganic CE are unproven for NASA's target list of anions and cations. Thus, CE electrolyte chemistry and methods to measure the target contaminants must be first identified and optimized. This paper reports the status of a study to evaluate CE's capability with regard to inorganic and carboxylate anions, alkali and alkaline earth cations, and transition metal cations.

The Microbial Check Valve (MCV) is a canister containing an iodinated ion exchange resin and is used on the Shuttle Orbiter to provide microbial control of potable water. The MCV provides a significant contact kill, and imparts a biocidal iodine residual to the water. The Orbiter MCV has a design life of 30 days. For longer duration applications, such as Space Station Freedom, an extended life is desirable to avoid resupply penalties. A method of in situ MCV regeneration with elemental iodine is being developed. During regeneration water en route to the MCV first passes through a crystalline iodine bed where a concentration between 200 - 300 mg/L I2 is attained. When introduced into the MCV, this high concentration causes an equilibrium shift towards iodine loading, effecting regeneration of the resin. After regeneration normal flow is re-established. Life cycle regeneration testing is currently in progress.

The STS water system is treated with iodinated water in order to prevent microbial contamination. This water is prepared by adding a concentrated solution of iodine to Ground Service Equipment (GSE) before adding the water in that unit to the spacecraft system. The solution is prepared by dissolving iodine in ethanol to make a tincture stock solution. While this procedure is rapid, the ethanol increases the carbon levels in the STS potable water and may produce unpleasant odors. The resulting high carbon levels preclude the use of total organic carbon measurements as a water quality monitoring tool. The use of triiodide solutions was studied as a substitute for using ethanol solutions. Two dissolution agents, sodium iodide and hydriodic acid, were investigated. Sodium iodide was studied at molar concentration ratios ranging from 1:1 to 2.5:1 sodium iodide to molecular iodine.

Two simulated spacecraft water systems are being used to evaluate the effectiveness of iodine for controlling microbial contamination within such systems. An iodine concentration of about 2.0 mg/L is maintained in one system by passing ultrapure water through an iodinated ion exchange resin. Stainless steel coupons with electropolished and mechanically-polished sides are being used to monitor biofilm formation. Results after three years of operation show a single episode of significant bacterial growth in the iodinated system when the iodine level dropped to 1.9 mg/L. This growth was apparently controlled by replacing the iodinated ion exchange resin, thereby increasing the iodine level. The second batch of resin has remained effective in controlling microbial growth down to an iodine level of 1.0 mg/L. Scanning electron microscopy indicates that the iodine has impeded but may have not completely eliminated the formation of biofilm.