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Limited battery power and poor engine efficiency at cold temperature results in low plug in hybrid vehicle (PHEV) fuel economy and high emissions. Quick rise of battery temperature is not only important to mitigate lithium plating and thus preserve battery life, but also to increase the battery power limits so as to fully achieve fuel economy savings expected from a PHEV. Likewise, it is also important to raise the engine temperature so as to improve engine efficiency (therefore vehicle fuel economy) and to reduce emissions. One method of increasing the temperature of either component is to maximize their usage at cold temperatures thus increasing cumulative heat generating losses. Since both components supply energy to meet road load demand, maximizing the usage of one component would necessarily mean low usage and slow temperature rise of the other component. Thus, a natural trade-off exists between battery and engine warm-up.

In this paper, the configuration of a parallel hybrid vehicle, called electrically peaking hybrid (ELPH) vehicle is introduced. Several operation modes of the engine and electric motor and different control strategies are analyzed. The results show that, with proper selection of the drivetrain parameters, the vehicle can satisfy the urban and highway driving with a small internal combustion engine, a small battery pack and a single gear transmission. Moreover, the vehicle does not need to charge the battery pack from the electricity network for keeping its battery SOC at a reasonable level.

To reduce development time and introduce technologies faster to the market, many companies have been turning more and more to Model Based Design. In Model Based Design, the development process centers around a system model, from requirements capture and design to implementation and test. Engineers can skip over a generation of system design processes on the basis of hand coding and use graphical models to design, analyze, and implement the software that determines machine performance and behavior. This paper describes the process implemented in Autonomie, a Plug-and-Play Software Environment, to design and evaluate component hardware in an emulated environment. We will discuss best practices and provide an example through evaluation of advanced high-energy battery pack within an emulated Plug-in Hybrid Electric Vehicle.

To reduce development time and introduce technologies to the market more quickly, companies are increasingly turning to Model-Based Design. The development process - from requirements capture and design to testing and implementation - centers around a system model. Engineers are skipping over a generation of system design processes based on hand coding and instead are using graphical models to design, analyze, and implement the software that determines machine performance and behavior. This paper describes the process implemented in Autonomie, a plug-and-play software environment, to evaluate a component hardware in an emulated environment. We will discuss best practices and show the process through evaluation of an advanced high-energy battery pack within an emulated plug-in hybrid electric vehicle.

Due to their harsh operating environments, military vehicle drive trains have special requirements. These special requirements are usually represented by hill climbing ability, obstacle negotiation, battlefield cross country travel, hard acceleration, high speed, etc. These special requirements need the vehicle drive train to have a wider torque and speed range characteristics than commercial vehicles. We have proved that larger constant power ratio in electric motor can significantly enhance the vehicle acceleration performance. In other words, for the same acceleration performance, large constant power ratio can minimize the power rating of the traction motor drive, thus minimizing the power rating of the power source (batteries for instance). Actually, extension of the constant power range can also significantly enhance the gradeability, which is crucial for military vehicles.

Lithium-based battery technology offers performance advantages over traditional battery technologies at the cost of increased monitoring and controls overhead. Multiple-cell Lead-Acid battery packs can be equalized by a controlled overcharge, eliminating the need to periodically adjust individual cells to match the rest of the pack. Lithium-based based batteries cannot be equalized by an overcharge, so alternative methods are required. This paper discusses several cell-balancing methodologies. Active cell balancing methods remove charge from one or more high cells and deliver the charge to one or more low cells. Dissipative techniques find the high cells in the pack, and remove excess energy through a resistive element until their charges match the low cells. This paper presents the theory of charge balancing techniques and the advantages and disadvantages of the presented methods.

With the increase of hotel and ancillary loads and replacement of engine driven mechanical and hydraulic loads with electrical loads, automotive systems are becoming more electric. This is the concept of More Electric Cars (MEC) that necessitates a higher system voltage, such as the proposed 42V, for conventional cars. In this paper, the development of the 42V electric power system for vehicle applications is reviewed. The system architecture and motor drive problems associated with the 42V electric power system are analyzed. Solutions to these problems are also discussed.

The desirable braking system of a land vehicle is that it can stop the vehicle or reduce the vehicle speed as quickly as possible, maintain the vehicle direction stable and recover kinetic energy of the vehicle as much as possible. In this paper, an electronically controlled braking system for EV and HEV has been proposed, which integrates regenerative braking, automatic control of the braking forces of front and rear wheels and wheels antilock function together. When failure occurs in the electric system, the braking system can function as a conventional man-actuated braking system. Control strategies for controlling the braking forces on front and rear wheels, regenerative braking and mechanical braking forces have been developed. The braking energy that can be potentially recovered in typical driving cycle has been calculated. The antilock performance of the braking system has been simulated.

A general design methodology of the fuel cell powered hybrid vehicle drive train has been developed. With the methodology and a computer simulation program, all of the systematic parameters can be designed, such as, the rated power of the electric motor drive, fuel cell system, peaking power source as well as the energy capacity. An overall control strategy has also been developed. The main function of the control strategy is to properly control the power produced by the fuel cell system and the peaking power source, so as to meet the power demand, maintain the energy level of the peaking power source in its optimal region and operate the fuel cell system within its high efficiency region. In this paper, a design example has also been introduced in each section.

The concept of hybrid drive trains was first developed for automobiles. These drive trains allow achieving a minimum fuel consumption by properly matching the driving requirements and the engine characteristics. In this paper the authors analyze the possibility of extending this concept to railway vehicles. Basic hybrid railway vehicles are designed and discussed.

There is a growing interest in electric and hybrid electric vehicles (EV and HEV) due to their high efficiency and low emission. In EV and HEV, the characteristic of the traction motor is essential for the performance and efficiency of the EV and HEV. In this paper, the advantages of the extended constant power range characteristic of the traction motor for both propulsion and regenerative braking are analyzed. Simulation results are presented to verify the conclusions. Due to its several inherent advantages, especially its capability of having an extended constant power range, Switched Reluctance Motor (SRM) is proposed as the candidate of the traction motor in EV and HEV. The design methodology of SRM for achieving an extended constant power range and the control strategy of SRM for regenerative braking in EV and HEV are presented.

The main idea in the concept of advanced vehicles is to combine two or more power plants in order to improve the overall efficiency of the vehicle. The modeling of advanced vehicle is challenging, mainly because of the presence of several power plants in the system. After a presentation of the generalized equivalent circuit theory, including the electrical analogy and the theory of generalized gyrators and transformers, the modeling technique is compared to existing methods. Then, vehicle subsystems are modeled from the mechanical drive train to the different power plants and energy storages, according to the methodology. Some typical hybrid architectures are processed through the modeling technique and a final equivalent circuit is presented and discussed for each of them. Finally, the study of electromechanical interactions and mechanical transients is presented.

In this paper, a mild hybrid drive train has been proposed. A small electric motor with low rated voltage (42 V) is used to (1) propel the vehicle at low speed, (2) replace the fluid-coupled torque converter and (3) realize regenerative braking. With proper design and control, the fuel economy in urban driving can be significantly improved without much change from conventional drive train to the mild hybrid drive train.

Studying the dynamics of electric motor drives is not easy. Indeed, there is no unified approach to model both the mechanical and the electrical elements of the motor drive in order to bring an intuitive understanding of the dynamic behavior. Moreover, for traction purposes, the machines are often used at field-weakening operation, which can be a source of unwanted oscillations. In this paper, the gyrator-based equivalent circuit modeling is presented. The method allows the understanding of some aspects of the dynamic behavior of DC motor drives such as the interaction between electric inductances and the rotor inertia and their oscillating behavior.

The energy density and power density comparison of conventional fuels and batteries is often mentioned as an advantage of conventional vehicles over electric vehicles. Such an analysis often shows that the batteries are at least an order of magnitude behind fuels like gasoline. However this incomplete analysis ignores the impact of powertrain efficiency and mass of the powertrain itself. When we compare the potential of battery electric vehicles (BEVs) as an alternative for conventional vehicles, it is important to include the energy in the fuel and their storage as well as the eventual conversion to mechanical energy. For instance, useful work expected out of a conventional vehicle as well as a BEV is the same (to drive 300 miles with a payload of about 300 lb). However, the test weight of a Conventional vehicle and BEV will differ on the basis of what is needed to convert their respective stored energy to mechanical energy.

Present-day battery technologies support a battery electric vehicle with a 300mile range (BEV 300), but the cost of such a vehicle hinders its large-scale adoption by consumers. The U.S. Department of Energy (DOE) has set aggressive cost targets for battery technologies. At present, no single technology meets the cost, energy, and power requirements of a BEV 300, but a combination of multiple batteries with different capabilities might be able to lower the overall cost closer to the DOE target. This study looks at how such a combination can be implemented in vehicle simulation models and compares the vehicle manufacturing and operating costs to a baseline BEV 300. Preliminary analysis shows an opportunity to modestly reduce BEV 300 energy storage system cost by about 8% using a battery pack that combines an energy and power battery. The baseline vehicle considered in the study uses a single battery sized to meet both the power and energy requirements of a BEV 300.

Their easy availability, lower well-to-wheel emissions, and relative ease of use with existing engine technologies have made ethanol and ethanol-gasoline blends a viable alternative to gasoline for use in spark-ignition (SI) engines. The lower energy density of ethanol and ethanol-gasoline blends, however, results in higher volumetric fuel consumption compared with gasoline. Also, the higher latent heat of vaporization can result in cold-start issues with higher-level ethanol blends. On the other hand, a higher octane number, which indicates resistance to knock and potentially enables more optimal combustion phasing, results in better engine efficiency, especially at higher loads. This paper compares the fuel consumption and emissions of two ethanol blends (E50 and E85) with those for gasoline when used in conventional (non-hybrid) and power-split-type plug-in hybrid electric vehicles (PHEVs).

This study presents a process to quantify the fuel saving potential of electrified powertrains for medium and heavy duty vehicles. For this study, equivalent vehicles with electrified powertrains are designed with the underlying principle of not compromising on cargo carrying capacity or performance. Several performance characteristics, that are relevant for all types of medium and heavy duty vehicles, were identified for benchmarking based on the feedback from the industry. Start-stop hybrids, parallel pre-transmission hybrids, plug-in hybrids, and battery electric vehicles are the technology choices in this study. This paper uses one vehicle as an example, explains the component sizing process followed for each powertrain, and examines each powertrain’s fuel saving potential. The process put forth in this paper can be used for evaluating vehicles that belong to all medium and heavy duty classes.

New dc to dc converter topologies are presented which are suitable for high density high power supplies. Topological variations of the basic inverse dual converter (IDC) circuit such as the transformer coupled, the multiphase and the multipulse derivation of the single phase IDC have been analysed and some simulation results have been presented. It has been shown in a recent publication [1] that the single phase IDC offers a buck-boost operation over wide range without transformer, bidirectional power flow, and complementary commutation of the switches. The topologies examined in this paper have additional features such as lower device and component stresses, and smaller filter requirements, resulting in smaller size and weight. Some performance and possible applications are also examined. Finally the IDCs for serial and parallel power distribution, and ac tapping of the IDC are discussed.

The operation of an electrically peaking hybrid vehicle (ELPH) can be divided into two basic modes. • Constant or cruising speed mode in which a small internal combustion engine (ICE) is used to power the vehicle. • Peak power mode in which the combination of an electric motor and ICE is used to supply peak power for acceleration and limited-duration steep hill climbing of the vehicle. A method, by which the engine size and the speed reduction ratio from the engine to drivewheels can be developed based on the cruising mode, is presented in this paper. The electric motor power rating and the motor gear ratio to the drive wheels can then be determined, based on the acceleration and gradeability. The results show that a simple single-gear transmission would be a good selection for overall performance.