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Historically the high speed diesel engine for commercial vehicles has been developed along with its combustion system in compliance with political and economical changes. After the 1970's, stricter exhaust emission regulations and fuel economy requirements induced combustion developments and application of turbocharged and inter cooled engines. From the late 1980's, high pressure fuel injection has been investigated and recognized as an essential tool for lowering emissions especially of particulate matter. Although turbulence effects on both in-cylinder air motion and during the combustion process are quite effective, they show different phenomena in conventional and advanced high pressure fuel injection systems. In the 1990's, multiple injection with high pressure has been attempted for further reduction of NOx and particulate matter.

In order to clarify the diesel fuel spray characteristics inside the cylinder, we developed two novel techniques, which are preparation of same level of temperature and pressure ambient as inside cylinder and quantitative measurement of vapor concentration. The first one utilizes combustion-type constant-volume chamber (inner volume 110cc), which allows 5 MPa and 873K by igniting the pre-mixture (n-pentane and air) with two spark plugs. In the second technique, TMPD vapor concentration is measured by using Laser Induced Exciplex Fluorescence method (LIEF). The concentration is compensated by investigation of the influence of ambient pressure (from 3 to 5 MPa) and temperature (from 550 to 900 K) on TMPD fluorescence intensity. By using two techniques, we investigated the influence of nozzle hole diameter, injection pressure and ambient condition on spray characteristics.

The experiments were done in order to obtain the fundamental information that would be needed to build a physical model which expresses the heat transfer phenomena in the intake port model and manifold. In the experiments, the heating conditions and the period of the cyclic change of the gas velocity were changed as experimental parameters. In addition to those parameters, the Strouhal number was applied to express oscillating flow. As a result, the heat transfer in the experiments became clear, and the equations were obtained to show the Nusselt number using the Reynolds number, the Graetz number and the Strouhal number.

The purpose of this study is to find the suitable working conditions of a Pressure Wave Supercharger (PWS) that is coupled to a gasoline engine experimentally. The working condition is validated by stationary measurements on an engine dynamometer. To achieve an easier system structure, it was examined to use the engine output for driving of PWS. As a result, it was confirmed that the engine coupled with PWS could be driven by making the ratio of the PWS rotor speed and the engine speed constant.

Temperature distribution as the flame propagated and contacted to the wall of the combustion chamber was measured by real-time holographic interference method, which mainly consisted of an argon-ion laser and a high-speed video camera. The experiment was done with a constant volume chamber and propane-air mixture with several kinds of equivalence ratios. From the experimental results, it can be found that the temperature distribution outside the zone from the surface of the combustion chamber to 0.1mm distance could be measured by counting the number of the interference fringes, but couldn't within this zone because of lacking in the resolution of the used optical system. The experimental results show that the temperature distribution when the heat flux on the wall increases rapidly and when the heat flux shows the maximum value are quite different by the equivalence ratio.

The electronic controlled carburetor and ignition system has been developed. In accordance with various working conditions of the engine, the system adjusted corresponding control parameters; air fuel ratio and ignition timing, therefore it could keep the engine working on the optimal conditions. Through analyzing overall performance of the engine based on the experimental data, we had concluded that the specific fuel consumption was improved about 8-10%, and the exhaust emission performance was improved correspondingly after electronic control, the improved ratio was about 10% for HC emission and 97% for CO emission.

When the power or specific fuel consumption is estimated in design process, thermodynamic consideration for the estimation is generally insufficient. Hence, a theory that can estimate these performances accurately is investigated in this paper. As a result of investigation, it is clear that the effect of pumping loss in wide-opene throttle valve operation has to be excluded from the mechanical loss which is measured in the motoring test. It also becomes clear that a new coefficient called pumping loss coefficient ηP has to be considered for the negative work for pumping. From the foregoing, theoretical formulas for estimating the net power Pe and net specific fuel consumption be. which are formed with various efficiencies and coefficients are as follows: It is verified that the estimation from these formulas agree well with the experimental test values using stoichiometric mixture ratio.

A new concept for diesel combustion was investigated by means of numerical simulation, engine experiment, and combustion observation in order to realize a simultaneous reduction of NOx and particulate emission. This concept (HiMICS: Homogeneous charge intelligent Multiple Injection Combustion System) is based on pre-mixed compression ignition combustion combined with multiple injection. Combustion characteristics of HiMICS concept was investigated by comparing with both a standard single injection and a pilot injection. In HiMICS concept, the pre-mixture is formed by a preliminary injection performed during a period from the early stage of the induction stroke to the middle stage of the compression stroke. Modified KIVA-II code was used to predict engine performances and emissions of each injection method. The simulation results show a capability of considerable improvement in the trade-off relation between NOx emissions and fuel consumption of HiMICS.

Temperature measurement experiments with intake port model were done to achieve the fundamental information on constructing physical model that expresses the heat transfer phenomena in the intake manifold and intake port. The experiments were done with steady airflow, and the size, shape, heating condition of the port model and mass flow rate were changed as experimental parameters. As the results, it was clear that the developing condition of velocity and thermal boundary layer had greater influence than the shape factor, and the coefficient and the exponent of the equation derived from the relationship between Nusselt number and Reynolds number had great difference from those of generally used Colburn's equation in undeveloped entrance region, but they got closer as developing boundary layer.

In a diesel engine, the mixing of the fuel spray and in-cylinder air controls rate of beat release during combustion, namely it will determine the thermal efficiency, maximum output and gas or noise emission, etc. Therefore, it is important to measure the droplet size and its volume density distribution in diesel fuel sprays. The optical measuring method, which includes a light scattering and holographic technique, seems the only feasible method for analysing these unsteady characteristics of fuel sprays. The light scattering technique described herein was based upon Mie scattering theory, and the droplet size and volume density distribution of fuel sprays were calculated from the combination of the light extinction and the forward-to-backscattering ratio of Mie scattering intensity. The volume density and droplet size distribution of fuel sprays were obtained from the light intensity distribution on a photograph of fuel sprays.

This paper presents technical solutions and a development process to accomplish not only superior fuel economy but also excellent driveability with a turbocharged diesel engine for heavy duty trucks. For better fuel economy, one of the basic considerations is how to decrease the friction losses of the engine itself while keeping the required horsepower and torque characteristics. A high boost turbocharged small engine offers this possibility, but it has serious disadvantages such as inferior low speed torque, poorer accelerating response, insufficient engine braking performance, and finally not always so good fuel consumption in the engine operating range away from the matching point between engine and turbocharger. These are not acceptable in complicated traffic conditions like those in Japan - a mixture of mountainous and hilly roads, city road with numerous traffic signals, and freeways.

A historical review of Japanese turbocharged diesel engines for heavy duty vehicles is described, and newly developed turbocharged diesel engines of HINO are introduced. The design features of these engines include new turbocharging technologies such as highly backward curved impeller for compressor blade, variable controlled inertia charging and waste gate. Laboratory and field test results demonstrated better fuel economy and improved low speed and transient torque characteristics than the predecessors. Several operational experiences, technical analysis and reliability problems are discussed.

Described herein is the tuning of the combustion system of a direct injection type diesel engine to obtain low emission level and better fuel economy. Though the most important method of emission control for a direct injection system is considered to be timing retardation, it brings a higher level of smoke density and fuel consumption. In order to remove these faults, the authors developed a new combustion system based on a newly designed intake port which provides a favorable local mixing of fuel droplets and air in the combustion chamber for ignition by means of air turbulence. This new combustion system was analyzed with high speed photographs which were taken from the underside of the piston to enable observing the whole combustion chamber. Favorable characteristics of ignition and burning pattern of the new system were recognized by this analysis.

Described here is the tuning of the combustion systems of a precombustion chamber diesel engine for lower level of exhaust gas emission. The key points of the tuning are the decrease of the prechamber volume, the selection of the combustion chamber configuration, the injection nozzle characteristics and the optimum injection timing. It was made clear, in the results of investigation, that the degradation of lubricating oil and the cavitation pitting on the outer wall of cylinder liner were directly concerned with the combustion characteristics of low emission systems. And both problems have been solved. The result of combustion tuning of the engine shows less than 5 g/hp-h of NOx + HC with CARB 13 mode test cycle without deterioration of performance nor durability.

In Japan, about 5.6 billion tons of freight are transported annually and 90% of this figure is supported by trucks. Among them, the heavy vehicles of GVW 20ton are employed as one of the main means of such transportation and they are produced about 40,000 units annually. For these trucks, over 80 types of diesel engines have been developed during the past 20 years. Today, there are more than 30 domestic types. The engine displacement ranges from 8.8 to 18.0 liters and the maximum output spreads from 270hp (199kW) to 380hp (280kW). The naturally aspiration type occupies 70% and the turbocharged or turbo-intercooled type takes the remaining portion. The authors present the design concept and the technical background which are involved in the above-mentioned engines. They also describe the technology which concerns combustion, gas exchange, construction, electronic control, etc. and the ‘total power system’ (some simultaneously managing system) formulated to realize such engines.

Radio noise generated by the ignition system of internal combustion engines is primarily caused by the capacitive discharge current flowing in the ignition circuit when the spark occurs at spark gap. It is known that suppression of the capacitive discharge current usually effective in reducing the radiated ignition noise level. [1]* However, with exposed engines such as outboard marine, motorcycles, and particularly, in devices with long metal bodies, the radiated level peaks at a frequency which is determined by the length of the metal body. The authors found that the phenomenon described above could be explained by assuming electrostatic induction current. This was based on the noise voltage from the ignition system to the device. This paper intends to report the findings of this research.

A current unmodified and modified engines with different amounts of thermal insulation have been used to generate data from which changes in bsfc, cooling loss, emissions, exhaust loss were determined. Since legislative requirement exists for allowable emission of NOx, fuel injection timing and other controllable factors were adjusted to maintain constant NOx emission except a test of influence on NOx emission according to the rate of heat insulation (adiabaticity). The effect of higher combustion temperature on the combustion phenomena is discussed.

In order to reduce particulate and NOx emission from the direct injection diesel engine, most researchers have been expecting the utilization of higher injection pressure and injection rate for improvement of diesel combustion. In the case of pump-line-nozzle system, the injection pipe line is very important with regard to the high injection pressure. Namely, the pipe line must be able to resist not only high pressure but also cavitation erosion. In this paper, the effect of high injection pressure, injection rate and sharp cutting at the end of fuel injection are discussed along with cavitation phenomena on the injection pipe line. And durability tests on the pipe line system under high injection pressure using a test rig are also described. Regarding durability tests, several measures have been taken for the injection pipe. As a result, the authors have found that the best solution for the injection pipe is a composite pipe made with SUS and steel.

Cu-Pb alloy bearings were collected from diesel engines actually operated in the United States and Japan, and a study was made of the damage to bearing overlays and linings. Results indicated exposure of compound layers produced by the diffusion of overlay components due to the complete removal of overlay from large segments of the bearing inner surface. There were many bearings in which the Pb had been last from the Cu-Pb alloy. Based on the above results, experiments were conducted in which a tester was used to recreate the damage conditions of the overlay and the lining. Then, based on observation and the results of regenerative tests, it was concluded that high temperatures and lubricating oil used over a long period had a great impact on damage.

This investigation was concerned with the rate of heat transfer from the working gases to the combustion chamber walls of the internal combustion engines. The numerical formula for estimating the heat transfer to the combustion chamber wall was derived from the theoretical analysis and the experiment, which were used the constant volume combustion chamber and the actual gasoline engine. As a result, mean heat transfer in the internal combustion engine becomes possible to estimate with measuring the cylinder pressure. In addition, the derived numerical formula forms with quite simple variables. Therefore it is very useful for engine design.