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Editorial Making Safety Standard The Navigator Sensor Monoculture is a Terrible Idea 3D-printed Radar Rises Toward Production Lunewave's unique Luneburg-lens technology aims to simplify vehicle radar arrays - and deliver better ADAS and AV performance. Accelerating Automotive Radar NXP's new, fifth-generation chipsets unleash 16-nm FinFet technology to the ADAS and AV markets. Autonomy's Computing Backbone Cloud-computing networks are speeding AV development and preparing to manage tomorrow's data-reliant AV fleets. Get in Line Evolving truck-platooning techniques are paving unique paths to high-level commercial vehicle autonomy. Ford in 'No-hands' Land BlueCruise hands-free driver-assist is available later this year for the Mustang Mach-E and F-150 pickup. ADAS-equipped Trucks Save Bucks Bosch research finds one specific driver-assistance feature may reduce costs associated with property damage by up to 35% for Class 7 and 8 trucks.

Tech Highlights: 2002 Mondial de L'Automobile European editor Stuart Birch gives a run down of some of the significant vehicle and technology debuts at the Paris Motor Show, beginning with the French automakers. Supply-chain trends With increased responsibility for modules and warranties, automotive suppliers are finding innovative ways to manage their supply chains. Sports car racing technology Le Mans series race car engineering reach a high-water mark in 2002, but will likely recede in 2003. Innovation at DaimlerChrysler Chairman and CEO Jurgen Schrempp believes that in the next 15 years, car technology and design will move ahead more rapidly than at any time in the past half century--and that almost everything except the basic four-wheel layout could change. Escape Hybrid is a showstopper Ford in 2003 will launch the world's first production hybrid-electric SUV, which will be the subject of much discussion at this month's 2002 SAE International Truck & Bus Meeting & Exhibition.

Like a rolling home Suppliers are helping automakers engineer vehicles that allow passengers to bring along the comforts of home. Focusing on distraction An explosion of new features, functions poses challenges for safety. Performance goes green With record-high fuel prices and CO2 concerns providing the impetus, automakers are developing more fun-to-drive cars with an eye towards efficiency. GM re-engineers pickips More refined ride, higher-quality interiors, and greater efficiency are some of the highlights of the 2007 models. Jeep takes on tough terrain For 2007, the brand's iconic Wrangler is engineered to be more rugged off-road and more refined on it. Audi updates TT theme The second-generation rendition is bigger, more powerful, and uses a subtle metals mix and match. Vantage: as Aston to the core A common platform strategy is a vital element of the company's design and manufacturing flexibility.

Avoiding crashes through engineering Sensor fusion and FlexRay adoption pose big challenges for active-safety systems developers. Sounds of silence NVH analysis comes into the spotlight as traditional targets are addressed and new trouble spots are uncovered. Fuel cells power up As the alternative-propulsion technology moves from lab to limited production, car makers are looking for new design solutions and materials to reduce costs.

Systems drive safety Engineers are using a holistic approach to design safer vehicles by adding function and integrating multiple subsystems. The gas in greener Biodiesels promise to help reduce petroleum consumption and CO2 emissions, but much of the potential depends on production and infrastructure investment. Good vibrations Instead of excising all noise, vibration, and harshness, engineers are focusing more on making specific sounds and feedback "fit" a vehicle. SAE Commercial Vehicle Congress Preview International Truck and Engine executives head the charge for "positive industry change" at SAE's third Congress for the on- and off-highway communities.

No hands with Bluetooth A major effort is underway to implement the wireless specification in cars and cell phones to reduce driver distraction. Sensors proliferate The boom is light on wireless, heavy on intelligence. Water and heat in the fuel-cell balance Researchers from the National Renewable Energy Laboratory, Millenium Cell, and DaimlerChrysler are working on a sodium borohydride system tha thas the potential to meet FreedomCAR's weight-percent hydrogen-storage targets. Far East optimism Asia's Big Three--Toyota, Honda, and Nissan-- relied to a large extent on their global presence to post strong profits in 2002 as they and other Far East automakers prepare for an upswing in their economies. Models of choice Seven of the eight Japanese passenger car/light truck manufacturers offer various configurations of compacts, which are taking off in Asia.

Fuel-cell commercialization The technology race is on to market the next revolution in automotive propulsion, with the first vehicles in limited quantities coming from Toyota and Honda by the end of the year. Telematics technology trends Analysts at the Telematics Research Group explain the computer, communications, and automotive electronic component advancements that will influence systems development. No end in sight to electronics' growth The biennial Convergence conference on transportation electronics, hosted by DaimlerChrysler, will explore the interplay of electronics with mechanical and other systems to improve vehicle safety, performance, and convenience. Making contacts Engineers at AMI DODUCO reveal their latest research and developments on critical automotive electrical contact reliability.

Technical highlights from Geneva The high-profile event combined new technology, fresh design, debuts of major production models, and styling concepts in a compact venue. North American technology trends Every year in the May issue, Automotive Engineering International explores the major technology trends defining the auotmotive industry in North America. In June, it will do the same Europe, and in August Asia. Internal-combustion engineering Despite a century of refinement, the gasoline engine still has untapped potential, say industry executives. Body building The quest for light, quieter, and safer cars and light trucks influences the design and engineering of most vehicle areas--body not excluded. Chassis integration keeps the rubber on the road U.S. OEMs and Tier 1 suppliers are collaborating to deliver the latest technology for performance and safety, but integration stays in-house.

NAIAS production vehicles The strength of light trucks and crossovers in North America was on display as a majority of the all-new vehicles debuting at the events were for those segments of the industry. This special edition of Global Vehicles provides highlights of new-vhielce technology for 2003 and beyond. Volvo XC90: AEI's Best Engineered Vehicle for 2003 The new model raises the safety and environmental compatability bars for SUVs. Leading the way Fuel-cell vehicles from Toyota and Honda are hitting the streets for customer use in both Japan and the U.S. AEI Tech 2003 Awards Automotive Engineering International highlights the top products and technologies (submitted as of February 18) from the SAE 2003 World Congress. Introducing Dr. Jack E. Thompson, SAE President for 2003 A change agent with early roots in the automotive industry gets in the Society's driver seat.

NAIAS production vehicles Editors review the engineering highlights of the show's production-vehicle introductions. BMW 7 Series: AEI's Best Engineered Vehicle for 2002 With help from its suppliers, BMW has produced a vehicle that blazes the engineering trail with innovations that will influence passenger vehicles for years to come. Developments in fuel cells Automotive engineers are concentrating on providing quick startup, cost reduction, mass manufacturability, and crash safety. AEI Tech 2002 Awards Automotive Engineering International editors highlight the top products and technologies that were displayed at the SAE 2002 World Congress. Introducing S.M. Shahed, SAE President for 2002 From humble beginnings, S.M. Shahed carves out a seat at the society's top spot. Urea selective catalytic reduction Testing by Ford researchers of a small-diesel emissions-control system proved successful in meeting ULEV emissions standards.

Cars become more understanding Software and hardware advances are enabling voice-recognition technologies to rise to industry challenges. Wanted: Broader knowledge, new skills Continuous learning is a must for engineers to meet greater technology and productivity challenges -- and boost their own marketability. Seeing green Environmental and cost benefits are driving the auto industry to adopt materials derived from renewable sources such as soybeans and corn. Searching for fossil-fuel alternatives Future engine and drivetrain programs at Volkswagen are focused on alternative fuels and radical changes to engine combustion, but the battery may yet provide the light at the end of the technology tunnel. Emissions rules keep labs humming As long as there are regulations, engineers and technicians will be busy running tests in laboratories.

Production preview from Detroit Attendees of the 2005 North American International Auto Show in the "Motor City" this January were treated to nearly 70 vehicle introductions, 24 of which were worldwide production cars and trucks. AEI editors present the technical highlights of some of the more significant 2005 and 2006 production vehicles. Significantly this year, the cars we've highlighted outnumber trucks by more than two to one. DSPs start progressing Math processors will help to provide more functionality in the cabin and improve motion contorl throughout the vehicle. Sliding doors the Toyota way Door openings are about more than hinges and pillars, according to the Japanese automaker. Accelerating technology Hybrid technology is gaining in popularity, broadening its scope to embrace performance, and driving industry collaborations.

2021 Mustang Mach-E Ford's first dedicated electric platform reveals the challenges and opportunities in developing a state-of-the-art EV. E-Motorcycle project pushes battery boundaries For Triumph's TE-1 project, new materials and cell technologies target greater energy density and overall performance. Williams Advanced Engineering's CEO explains. Tracking the battery-market battleground Production scale, yield and new cell technologies are challenging EV battery-cell suppliers, explains an expert at IHS Markit.

Chattanooga Power Haus Volkswagen sprints forward in the EV race by integrating battery test, production and EV assembly in the U.S. A materials lesson in Civics Honda's Indiana-based project leader shares insights on meeting all-new product challenges with the launch clock ticking - during COVID. From emissions tech to EV electronics Eberspaecher's Electronics unit is enabling big growth in EV and AV business.

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

Making the case for in-wheel motors IWMs can improve EV efficiency, dynamics, safety, and manufacturability - when unsprung mass is addressed in their design. 3D printing scales-up Constant innovation in machine design, compatible materials and design software is leading additive manufacturing from the prototype shop to the production floor. Boosting patents during the pandemic Nissan's North American researchers set a company record for their patent output during the first year of the pandemic. Two teams revealed how they kept the IP on track.

Chevrolet Volt When General Motors management approved its 2011 E-REV for production, the bateries- and other technologies- did not exist. Ford Explorer New engines, more extensive use of lightweight metals, and a patented shift-on-the-fly terrain management system highlight the next-generation model as the former frame-based SUV re-emerges for 2011 as a unibody crossover SUV. Honda Odyssey Engineers tried to strike a balance between practicality and sportiness in their 2011 minivan- and succeeded. Jeep Grand Cherokee Chrysler engineers wanted to maintain or enhance off-road capability while significantly boosting refinement. Telematics takeoff comes with many questions Connections for infotainment and app delivery, and design for safe use to head off limiting regulations, are among issues still being debated.

Future testing of active safety systems To speed up the introduction of active safety systems, efficient standardized test programs are needed, including alternatives to test-track testing. Engine management on a budget Tata Technologies engineers at the recent SAE Convergence event provided an inside look at how they developed the Nano's low-cost EMS and reduced development time and cost with extensive use of modern tools. Racing for the green Changes are coming to Indy Car and Formula One to focus on green technology that applies to production vehicles. Taking strides together SAE 2011 World Congress host company General Motors touts teamwork as a way to expand industry knowledge and encourage energy efficiency.

Small car, big project Vehicle Line Executive for the Fiat 500, Joe Grace, talks about bringing the iconic car to North America and the collaboration between engineers in Turin and Detroit that helped make it happen. Girding the grid for EVs Public electric utilities such as Detroit Edison have a virtual role to play in cultivating the electric vehicle market. Progress, new innovations spur GM;s fuel-cell development Fuel-cell program Executive Director Charlie Freese reveals the ongoing technical progress aimed at making FCVs part of GM's production vehicle portfolio later this decade. Planning the future of PLM and 3-D virtual tools The product-development revolution that began with CATIA is only beginning, says Dassault Systemes' CEO Bernard Charles.

Driving the pace of change Engineers speak out on software's impact on the automotive industry in online survey. Inside ZF's nine-speed transaxle for 2012 AEI travels to Friedrichshafen for an exclusive look at the development and technology behind the 9HP--the industry's first nine-speed transaxle slated for MY2013 production. Technology crosses industry borders Between the commercial- and military vehicle markets, knowledge sharing and tech transfer benefits both in areas such as vehicle electrification and altenative fuels. Cutting the cost of carbon Automakers streamline production to reduce the price premium for lightweight carbon fiber.