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Simulating off-highway hybrids With customers squeezed by fuel costs, off-highway OEMs are showing some interest in developing hybrid equipment. CAE simulation tools are needed because of lack of experience with such devices. Their functional complexity requires control system simulation throughout their lives. A hose is a hose is a hose Researchers develop a method for the precise mounting of a hydraulic hose model. Integrity sensing for safety Researchers from Purdue developed a capacitance-based method for monitoring the integrity of tires, hoses, and other polymeric products during manufacturing and throughout the useful product life.

Editorial Making Safety Standard The Navigator Sensor Monoculture is a Terrible Idea 3D-printed Radar Rises Toward Production Lunewave's unique Luneburg-lens technology aims to simplify vehicle radar arrays - and deliver better ADAS and AV performance. Accelerating Automotive Radar NXP's new, fifth-generation chipsets unleash 16-nm FinFet technology to the ADAS and AV markets. Autonomy's Computing Backbone Cloud-computing networks are speeding AV development and preparing to manage tomorrow's data-reliant AV fleets. Get in Line Evolving truck-platooning techniques are paving unique paths to high-level commercial vehicle autonomy. Ford in 'No-hands' Land BlueCruise hands-free driver-assist is available later this year for the Mustang Mach-E and F-150 pickup. ADAS-equipped Trucks Save Bucks Bosch research finds one specific driver-assistance feature may reduce costs associated with property damage by up to 35% for Class 7 and 8 trucks.

Increasing the hydroforming knowledge base Tube hydroforming has become a viable economic alternative to various stamping and welding processes in automotive applications. Controlling two-stroke engine emissions With the constant rich operation of two-stroke engines, common design criteria for three-way catalysts fail. DaimlerChrysler technical symposium A year after the merger that created the new corporation, engineers from both groups came together to present a unified technical symposium to review the future direction of the new organization. Here are some highlights of the more significant technical developments. Vertical complex-shape headlamp reflectors Another improvement in lighting technology gives designers increased flexibility in vehicle appearance with no loss in lighting performance. Advances in static and dynamic exhaust system seating Major redesign, combined with minor improvements in simple details, returns significant benefits in sealing.

Getting the aero advantage Team Rahal has come up with several innovative ways of integrating and implementing Fluent Inc.'s computational fluid dynamics softwarae into its engineering process. Jordan Grand Prix benefits from 3-D design This motorsports team's transition from 2-D design to 3-D digital modeling using SDRC's I-DEAS software has resulted in shorter lead times and improved part fit. The 2002 Explorer/Mountaineer Ford engineers further improve ride, handling, and safety while increasing the vehicles' power. Cadillac's re-engineered Escalade The 2002 model has a host of new, advanced features including "Northstar-inspired" powertrains, StabiliTrak stability control, and a Road Sensing Suspension system. Explorer Sport Trac breaks new ground Ford says its 2001 Explorer Sport Trac, based on the 2001 Explorer four-door, was engineered for improved ride and handling, and is the first traditional SUV with an open cargo area.

Parisian delights The concept vehicles at September's Paris Motor Show ranged from futuristic, over-the-top dream machines with diesel hybrid power to fuel-efficient small cars with high-end interiors. Software poses hard challenges Autocoding, reuse help automakers produce increasingly more lines of code. The two-wheeler future Japanese manufacturers look to crossovers, hybrids, and alternative-energy concepts to reinvigorate the motorcycle industry. An Aura of refinement Saturn took cues from its European partner when designing a new entrant for the U.S. midsize market. Decongesting Denver The road to safer and more efficient ground transportation in the Mile High City is being paved, in part, via a romance between highway and light rail. Hybrids for commerce Though they represent a fraction of the Japanese hybrid fleet, the four Japanese commercial-vehicle manufacturers offer diesel-electric hybrid trucks and buses that are on the leading edge of the technology.

Cadillac CTS GM's all-new global sports sedan makes no excuses in chassis dynamics, body integrity, powertrain performance, premium materials, and overall craftsmanship. Taking control of hybrids Software must monitor and manage many parameters while coordinating the complex operations of the engine, electric motors, and batteries. LIghter, faster, lower cost Ducati's top engineer brought a "maniacal" approach to developing the 1098 superbike. Diesels' brave new year Lean-NOx catalysts, closed-loop cylinder pressure sensing, and homogenous combustion are making "50-states" diesels a reailty. Behind the curtain AEI takes an in-depth look at how the designers and engineers at General Motors took the company's trio of new crossover SUVs from sketchbook to road. Engineering from everywhere With future growth in car and truck sales coming mainly from emerging markets, companies are realigning their engineering operations accordingly.

Tech Highlights: 2002 Mondial de L'Automobile European editor Stuart Birch gives a run down of some of the significant vehicle and technology debuts at the Paris Motor Show, beginning with the French automakers. Supply-chain trends With increased responsibility for modules and warranties, automotive suppliers are finding innovative ways to manage their supply chains. Sports car racing technology Le Mans series race car engineering reach a high-water mark in 2002, but will likely recede in 2003. Innovation at DaimlerChrysler Chairman and CEO Jurgen Schrempp believes that in the next 15 years, car technology and design will move ahead more rapidly than at any time in the past half century--and that almost everything except the basic four-wheel layout could change. Escape Hybrid is a showstopper Ford in 2003 will launch the world's first production hybrid-electric SUV, which will be the subject of much discussion at this month's 2002 SAE International Truck & Bus Meeting & Exhibition.

2004 Paris Motor Show Highlights Though themes were distinctly elusive, there was a broad spectrum of technology, design, and styling on display from Europe-based manufacturers. Production-based cars race ahead The SCCA's Speed World Challenge has delivered automakers a U.S. platform for racecars that are closely related to the vehicles they sell. Let's come together Supplier parks are beginning to take hold in North America as automakers and their suppliers look to improve supply-chain efficiency and reduce costs. Grand ride for Grand Cherokee Jeep engineers give the 2005 model more on-road comfort, with all the off-road capability. Land Rovers makes a Discovery The new SUV, to be called LR3 in the United States, is the first all-new vehicle developed under Ford's leadership and is described as the most technologically advanced Land Rover so far.

Software shifts into automatic mode Automatic code generation is speeding up development and helping to improve automotive system reliability. Coming out party Plastics abound inside vehicles, but they are increasingly finding new applications outside the cockpit thanks to a heavy push for lightweight solutions. Cutting emissions down to size While the long-term future may deliver an efficient alternative to the internal-combustion engine, a few UK-led projects are tackling short-to medium-term solutions for improving engine-out emissions and efficiency of gasoline and diesel engines.

Safe and sensitive Sensor fusion is the latest data sharing scheme for improving the performance of safety systems. BMW counts down to 1 Series The company's latest entry in the premium compact segment comes to market with rear-wheel drive, 50:50 weight distribution, and longitudinally mounted engines headlined by a powerful turbodiesel. Chevrolet re-engineers Corvette Although the new C6 is shorter and narrower than its predecessor, engineers wanted "more power, more passion, more precision" for the two-seat sportscar. 2005 Honda Odyssey The completely re-engineered model features new technologies from the inside out related to safety, performance, and entertainment. Chrsyler 300 / Dodge Magnum The "it" vehicles for the 2005 model year feature advanced technologies such as cylinder deactivation to go along with Hemi power and distinctive styling. Ford makes space for family vehicles Volvo donates its P2 platform for the new Ford Five Hundred, Freestyle, and Mercury Montego.

Winning the war for talent The conclusion of AEI's two-part series looks at how industry, academia, and professional groups are working together to close the "knowledge gap" in vehicle electrification. Partnering on infotainment Services are expected to rise as technical collaboration and available bandwith increase. Nissan Leaf The Japanese company first saw the potential of lithium-ion batteries for vehicular use in 1992, and almost two decades later is about to deploy the technology. Honda Insight Developed to be attainable for Gen Y buyers, the 2010 Insight is a major piece in Honda's hybrid-portfolio plans. Heavy-duty issues Top industry insiders provide their perspectives on crtical issues such as sustainability, workforce development, and future growth at this year's Commercial Vehicle Engineering Congress and Exhibition.

Like a rolling home Suppliers are helping automakers engineer vehicles that allow passengers to bring along the comforts of home. Focusing on distraction An explosion of new features, functions poses challenges for safety. Performance goes green With record-high fuel prices and CO2 concerns providing the impetus, automakers are developing more fun-to-drive cars with an eye towards efficiency. GM re-engineers pickips More refined ride, higher-quality interiors, and greater efficiency are some of the highlights of the 2007 models. Jeep takes on tough terrain For 2007, the brand's iconic Wrangler is engineered to be more rugged off-road and more refined on it. Audi updates TT theme The second-generation rendition is bigger, more powerful, and uses a subtle metals mix and match. Vantage: as Aston to the core A common platform strategy is a vital element of the company's design and manufacturing flexibility.

Avoiding crashes through engineering Sensor fusion and FlexRay adoption pose big challenges for active-safety systems developers. Sounds of silence NVH analysis comes into the spotlight as traditional targets are addressed and new trouble spots are uncovered. Fuel cells power up As the alternative-propulsion technology moves from lab to limited production, car makers are looking for new design solutions and materials to reduce costs.

Systems drive safety Engineers are using a holistic approach to design safer vehicles by adding function and integrating multiple subsystems. The gas in greener Biodiesels promise to help reduce petroleum consumption and CO2 emissions, but much of the potential depends on production and infrastructure investment. Good vibrations Instead of excising all noise, vibration, and harshness, engineers are focusing more on making specific sounds and feedback "fit" a vehicle. SAE Commercial Vehicle Congress Preview International Truck and Engine executives head the charge for "positive industry change" at SAE's third Congress for the on- and off-highway communities.

No hands with Bluetooth A major effort is underway to implement the wireless specification in cars and cell phones to reduce driver distraction. Sensors proliferate The boom is light on wireless, heavy on intelligence. Water and heat in the fuel-cell balance Researchers from the National Renewable Energy Laboratory, Millenium Cell, and DaimlerChrysler are working on a sodium borohydride system tha thas the potential to meet FreedomCAR's weight-percent hydrogen-storage targets. Far East optimism Asia's Big Three--Toyota, Honda, and Nissan-- relied to a large extent on their global presence to post strong profits in 2002 as they and other Far East automakers prepare for an upswing in their economies. Models of choice Seven of the eight Japanese passenger car/light truck manufacturers offer various configurations of compacts, which are taking off in Asia.

Ultracapacitors charge ahead The limitations of current energy-storage solutions could encourage consideration of these alternative solutions, but more engineering work needs to be done to reduce costs. Technology for all Automotive industry executives expect high-end technologies, once considered only for inclusion in luxury cars, to increasingly make their way into entry- and mid-level vehicles in the very near future. Convergence continues A lot of automotive electronics ground has been covered at the Convergence conferences past, and there's more to come at this year's show in October. Fueling the next generation As hydrogen joins the battle for automotive power with gasoline and diesel, the future could be more choices rather than one winner.

Fuel-cell commercialization The technology race is on to market the next revolution in automotive propulsion, with the first vehicles in limited quantities coming from Toyota and Honda by the end of the year. Telematics technology trends Analysts at the Telematics Research Group explain the computer, communications, and automotive electronic component advancements that will influence systems development. No end in sight to electronics' growth The biennial Convergence conference on transportation electronics, hosted by DaimlerChrysler, will explore the interplay of electronics with mechanical and other systems to improve vehicle safety, performance, and convenience. Making contacts Engineers at AMI DODUCO reveal their latest research and developments on critical automotive electrical contact reliability.

Technical highlights from Geneva The high-profile event combined new technology, fresh design, debuts of major production models, and styling concepts in a compact venue. North American technology trends Every year in the May issue, Automotive Engineering International explores the major technology trends defining the auotmotive industry in North America. In June, it will do the same Europe, and in August Asia. Internal-combustion engineering Despite a century of refinement, the gasoline engine still has untapped potential, say industry executives. Body building The quest for light, quieter, and safer cars and light trucks influences the design and engineering of most vehicle areas--body not excluded. Chassis integration keeps the rubber on the road U.S. OEMs and Tier 1 suppliers are collaborating to deliver the latest technology for performance and safety, but integration stays in-house.

Global viewpoints: technology leads the way From fuel cells to flexible circuitry, advanced technologies are helping North American automakers and suppliers build vehicles that deliver increasingly high levels of safety, reliability, performance, and comfort/convenience. Sensor development for occupant rollover protection Delphi Automotive Systems pursues new devices for the pecularities of rollover conditions. Several steps toward recovery Making new vehicles out of old vehicles--as well as discarded carpeting--enables automakers to do the right thing for the environment, society, and their balance statements. Englightened interiors Product developers at Chicago Miniature Lamp discuss trends and advances in automotive interior lighting. Geneva Motor Show highlights Vehicles on display at the event, held in early March, ranged from the bizarre to the functional.

Spoilt for choice The auto industry's options list includes biofuels, hydrogen, hybrids, fuel cells, and batteries--but will it be all, or nothing at all? Moving eastward The automotive industry spreads and grows, suppliers move to east Europe, environmental issues are crucial--and the companies survive that get everything right. Hands-on solution to reduce emissions Literally driving the environmental necessities home may support technology in engines old and new. Cutting emissions: more answers than questions The European auto industry is struggling with alternative fuels and emissions reduction programs, but potential solutions are many and varied--any may become even more so. Hydrogen, the IC engine, and the future It may be the fuel of the future, but views vary about how hydrogen should be used.