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Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.

Hydrogen possibilities Using hydrogen in an internal-combustion engine application requires not only a custom-engineered combustion concept, but also optimized operation strategies. Nets catch on Engineers have been slow to adopt networks, but that is changing quickly as electronically controlled engines take hold. Hydraulic matters There is much potential for gain for everyone if OEMs and suppliers work together early in terms of hydraulic system design. Asia hot on new cooling technology Not tied as much to aluminum as is the West, china and Russia are moving fast toward widespread use of copper and brass for radiators. Build, test, teview, and improve SAE 100 Future Look; Frank Perna, Chairman and CEo of MSC. Software writes about his experience in vehicle engineering, testing, and management positions.

A quiet revolution Optimizing design, while minimizing NVH, in off-highway equipment and systems. Inferential sensing Engineers propose an onboard electronics hardware and software architecture that can deliver condition-based maintenance solutions in a low-cost platform. Lightweight but heavy duty A look at the design, analysis, testing, and application engineering performed to develop a selectively reinforced brake drum made of aluminum metal matrix composite. Shifting gears smoothly Ric Kleine, a 30-year veteran of Cummins Inc. and former SAE Commercial Vehicle VP, seeks continuity over change as he moves into SAE's driver's seat.

Bouncing back The economic slowdown of the past year or so tooks its toll on the U.S. automotive industry, with U.S. OEMs suffering the brunt of lost sales. This four-section article explores some of the issues shaping the U.S. auto industry and some of the technologies U.S. OEMs and suppliers are using to combat their emboldened overseas competitors. Powering the future It's anyone's guess as to what type of power source will ultimately drive the majority of future vehicles in North America, but one thing is certain: advancements in various powertrain technologies from industry players are ready to make today's and tomorrow's cars more environmentally--and customer--friendly. Inside North American vehicles Vehicle interiors are incorporating more and more electronics, telematics, and other advanced technologies, challenging engineers and desginers to make them simple, safe, comfortable, and appealing.

Teardown Titan Munro & Associates is leading competitive analysis into the EV age - and spreading the gospel with a global YouTube fan base. Lightweight steel on a (cold) roll A newly developed high-strength steel for cold stamping aims to beat aluminum for EV battery enclosures and other vehicle applications. How EVs and their electronics stick together New adhesives play an increasingly vital role in vehicle structures, battery packs, and in protecting sensitive electronic components from extreme thermal cycling and contaminants. Editorial Farewell and thanks, Mr.

Weaving a new future for composites In a shift perhaps as prolific as steel to aluminum, woven plastics may finally bring the magic of composites to cost-effective mass-production. New composites target EV applications No longer a low-volume play, the latest composite materials offer EV developers new options for lightweighting, thermal management and structures. Acura TLX is Honda's new body-build benchmark All-new for 2021, Acura's midsize sport sedan gets an exclusive platform to go with its structural, materials and dynamic advancements. Body development leader Jeremy Lucas explains. Schaeffler builds an e-motor powerhouse Armed with state-of-the-art manufacturing and a history of innovation, Schaeffler Group is attacking the e-mobility space, says Daniel Sayre.

Casting a vote for alloys Bringing lighter weight, improved performance, and enhanced repairability to airframes and engines. A sense of the future for UAVs Providing the unblinking eye for intelligence, surveillance, and reconnaissance. Light material brings heavy challenges Shift from aluminum to composites requires major changes in equipment, software. Ryan's 'Research' put to good use The Southwest Research Institue engineer assumes SAE President duties for 2008.

From concept in mind to product in hand Compatibility between tools for design and manufacturing engineers is improving, though it's still fraught with potential pitfalls. Cockpits on display Larger (and eventually bendable) flight displays use commercial technology for both new production and retrofit applications. Interior interests Makers of business aircraft take different approaches to designing interiors. Aerospace proves its metal Aluminum lithium, magnesium alloys, titanium metal matrix composites, and advanced coatings are all part of the future of flying.

AEI Best Engineered Vehicle 2010- Ford Taurus The readers and editors have selected the most significant vehicle of the year. Ford attacks premium sedan segment with all the technology it can muster. Focused on fuel economy Technology is only part of the solution for reducing vehicle energy consumption. In part 2 of AEI's Fuel Efficiency series, vehicle engineers explain why driver behavior is also a key factor. No stopping safety system advances Engineers are focusing on active systems intergration, especially with radars and cameras, more centralized processing, and silicon germanium for 77- GHz systems. Shedding pounds on a magnesium diet Tough CAFE standards are pushing automakers to consider using more lightweight magnesium rather than aluminum, steel, or plastics.

What drives Jaguar Land Rover Group Engineering Director, Bob Joyce, reveals how his company's own- and the auto industry's- overarching strategic engineering and business priorities can be met now and in the future. PSA puts weight behind hybrids With their race and rally expertise, company leaders such as Christian Chehab, General Manager of Transmissions and Hybrid Projects, understand the importance of developing technologies to reach the environmental podium. Lotus prepares to blossom again As the company moves ahead with its five-year model plan, CEO Dany Bahar pledges quality, pragmatism, radical weight saving, and added DNA. Multimaterial collaboration Composites and aluminum are at the heart of Audi and lamborghini's multimaterial approach to R&D, production. Taking control of electrification Control systems are key components not only for battery packs in electrified powertrains but also havea big role to play in power consumption throughout the vehicle.

BMW readies mainstream carbon-fiber vehicle structures for MY2014 The partnership with SGL Composites is already making parts for the 2014 BMW i3 and i8. AEI visited the pioneering U.S. carbon-fiber plant and witnessed a potential emerging challenger to aluminum for vehicle lightweighting. Driving a safety 'brake-through' As pressure grows for accident-free travel, EuroNCAP is pushing for widespread adoption of autonomous emergency braking (AEB) systems as a way to avoid accidents caused by late braking or braking with insufficient force. A history of leadership Ten years after completing his term on the SAE Board of Directors, Argonne National Laboratory's Donald G. Hillebrand takes on another role-2013 SAE President.

Advanced aluminum solutions for next-gen aerospace structures Airline competitiveness and the demand for improved aircraft performance and affordability (acquisition and operational) are driving advancements in technologies that can enable these improvements. 2050 vision Airbus provides a far-ranging, thought-provoking, reach-out toward some of the changes the commercial aerospace industry might expect to see by 2050.

NAIAS concepts Though industry sales projections for 2009 were dire, automakers pushed forward with new environmentally friendly technology in concept vehicles with an eye on sportiness. Electrifying changes for F1 Teams adopt hybrid power and adapt to slick tires. Memorable advances Bigger memories, faster cores let engineers boost efficiency and reduce emissions in engines. Material opportunities Compacted graphite iron, aluminum, and composites have significant roles in engine downsizing, but steel's capability and potential endures. Building blocks Engineering a good engine is half the battle; getting it through the assembly process without introducing flaws is the final victory. Innovative Thinking 101 West Virginia University professor Dr. James E. Smith issues a call for innovation as one of the central themes of his term as SAE's 2009 President. New 7 Series improves all over From better fuel efficiency to more luxury accoutrements, BMW does more than one-up its flagship.

Ford's new four The largest engine development program in company history will lead to at least 200 applications, starting with the new Mondeo's Duratec HE and replacement of its existing cast-iron-block four-cylinders with higher aluminum content powerplants. GM Powertrain's new inline six for SUV's For the first time in nearly two decades, three new General Motors vehicles will feature an inline six-cylinder engine developed by GM Powertrain. Fuel-stratified injection from VW Though gasoline direct-injection technology is being introduced in the Lupo FSI, VW says it easily can be adapted for high-volume use in larger vehicles such as the Polo and Golf. LS6 for Z06 The latest high-performance Corvette engine features improved breathing, new pistons, an increased compression ratio, and a new high-profile camshaft.

Advanced materials for manufacturability The big three- aluminum, titanium, and composites- duke it out in the sky. Automation makes big advances Aircraft manufacturers continue to adopt new technologies that improve efficiency, speed up production, and reduce worker injuries. Electric braking debuts in military and commercial applications SAE 100 Future look: Goodrich led the development of electromechanical aircraft braking with a highly focused team of experts from three divisions within the company, each working in their own fields of expertise: braking performance, electronic controls, and electromechanical acutators (EAs). Looking into the future with NDT SAE 100 Future look: The need for systemized inspection inthe aircraft industry did not arise until the dramatic increase in air travel that took place in the late 1940s. Electronic warfare SAE 100 Future look: Today's combat aircraft commonly use electronic warfare (EW) receivers and jammers for self protection.

Appetite for cars growing in China Automakers and suppliers the world over are scrambling to establish or expland manufacturing operations in China as income growth spurs a rapid rise in car sales. "Lighting" the way for bodies Alcan says the most common alternative metal for body applications, aluminum, can be used as a stand-alone material or integrated with steel. Controlling noise, vibration, and harshness Vehicle manufacturers and their suppliers are finding ways to deliver greater passenger comfort in the early stages of design. Why diesels, why now? Participants at the first SAE Executive Management Briefing discuss the possibilities and technical challenges for diesel engines in U.S. passenger vehicles. Virtual powertrain, real results As powertrain control systems require more complex validation testing in less time, Ford is teaming with Concurrent Computer to develop a HIL simulation system that tests real control hardware in the virtual world.

Material matters While new airplane designs now entering service will use more carbon-fiber composites than ever, it is no time to count out aluminum, as promising new versions of alloys such as aluminum-lithium gain ground.

Enlisting aluminum The need for lighter weight and better efficiency has led to oncreased application of aluminum armor plate for military vehicles.

Next-BIG-Thing Clemson students, with the help Mazda and others, show their concept for practical Gen Y targeted car that could be marketed at a price of about $28,000. Collision welding An academic group at The Ohio State University is developing breakthrough new high energy density methods for enabling dissimilar metal joints. Carbon fiber, new aluminum structure lighten 2014 Corvette Stingray The C7, which enters production in 3Q13, boasts an all-new aluminum chassis/passenger cell structure that is 57% stiffer in torsion and 99 lb (45 kg) lighter than the previous C6 steel-and-aluminum structure.

Multiple cores bring multiple challenges Rapid adoption of dual-core processors requires change in areas such as software, hardware, power consumption, and heat dissipation. All the weight down New models may be larger than the vehicles they replace, but automakers are combating potential weight gains by turning to clever aluminum and carbon-fiber structures.