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Technical Paper

Application of Shape Memory Heat Engines to Improving Vehicle Fuel Economy

1996-04-01
91A128
Shape memory materials undergo temperature-induced martensitic phase transformations that involve reversible dimensional changes. In performing these changes in shape, the shape-memory material is able to do work against external constraints, and this is the basis for shape-memory low-temperature heat engines. The transformation temperatures on heating and cooling are often not very different (little hysteresis) and are well defined and reproducible. Furthermore, these temperatures can be adjusted by varying the composition of the shape memory alloy. Internal combustion engines dissipate approximately two-thirds of the fuel energy as heat to the exhaust and coolant systems. A low-temperature heat engine could convert a fraction of this heat energy to useful work. This paper discusses the conceptual basis for the application of shape memory heat engines to internal combustion engine powered vehicles. Metallurgical and thermodynamic factors are discussed, as well as engine efficiency.
Technical Paper

State of the Art in the Use of Stainless Steel for Bus and Car Parts Manufacture

1996-04-01
91A127
The paper describes recent developments in the use of stainless steel to make the parts of buses which are most liable to corrosion. Sheet metal is used for the outer panelling, and square and rectangular tubes for the body. The types of steel used and their fabrication are analyzed. Finally, a brief description is given of the stainless steels used to make car exhaust systems.
Technical Paper

Multifunctional Glasses for Automotive

1996-04-01
91A109
The windows of a vehicle have to satisfy the following driver and passenger needs concerning visibility and climate perception both related to active safety: transparency, reluctance, dazzling, glare and diffused light (scattering). All functions are related to visibility and so to the optics of glazing, solar control, deicing, defogging, demisting. The task of material science is to find the multifunctional glasses solving simultaneously problems of visibility, safety and comfort. Particular kind of glasses, colored, wired, coated, electrochromic, liquid crystal, photochromic can be already considered solutions which can operate passively or actively. The example of passive solar control and active heatable coated glasses is shown as a possible practical multifunctional glass very soon.
Technical Paper

Toothed Couplings for Diesel Engines: An Example of Steel Substitution With Fiber Reinforced Plastics

1996-04-01
91A100
The replacement with plastic of an important component, formerly in steel, in the timing drive of a heavily duty diesel engine has been studied and realized. The substituted part is the toothed coupling connecting the injection pump to the timing drive. Torque that stresses the coupling has been measured with laboratory tests. The tooth stresses have been calculated with FEM analysis. Finally, fatigue tests have been carried out directly on the engine at different loadings. The test results are consistent with the predicted behavior of this component.
Technical Paper

Actuation and Fastening With Shape Memory Alloys in the Automotive Industry

1996-04-01
91A103
As a result of a phase transformation, shape memory alloys can change their shape when the temperature changes. This unusual effect can be utilized in actuation and fastening components for automotive applications. Springs made from Ni-Ti shape memory alloys change their rate in a predetermined temperature range due to a significant change in the elastic modules of the material. They can be used as sensor-actuators in pressures control valves or oil cooler by-pass valves in automatic transmissions or to compensate for oil viscosity changes in shock absorbers or thermal expansion of dissimilar materials in gear boxes. If the recovery is constrained, i.e., shape memory element is physically prevented from returning into its original shape, a potentially high stress is generated. This effect is used in fastener rings. Fasteners made from Ni-Ti alloys provide high reliability and easy installation for braid terminations, locating of shaft mounted components, connectors and hose clamps.
Technical Paper

Ceramic Coating for Aluminum Engine and Components

1996-04-01
91A105
The trend toward lighter vehicles for improved performance has recently introduced the use of aluminum and plastic materials for vehicle bodies and drive trains. In particular, the aluminum alloy block foar engine application is certain to reappear. The soft aluminum cylinder liner will require additional treatment before acceptance. Three possible approaches appear to solve the aluminum cylinder liner dilemma. These approaches are: 1) use of high silicon aluminum such as the 390 aluminum; 2) insert or cast steel liners into the aluminum engine block; and 3) ceramic coat the low cost standard aluminum engine block. Each has known advantages and disadvantages. It is the purpose of this paper to present the merits of option 3, the ceramic coated aluminum cylinder bore, from the standpoint of low weight, cost, and tribological effectiveness. The advantages of approaches 1) and 2) are obvious. High temperature after treatment of the ceramic engine components is not required.
Technical Paper

Optimisation of Diesel Engines Converted to High Compression Spark Ignition (SI) Natural Gas Operation

1988-03-01
871149
There is a strong interest around the world in natural gas as an alternative fuel. This paper is concerned with the option of converting diesel engines to spark ignition operation. Although this may appear to be an outrageous thermodynamic action, it is preferable to using natural gas in a low compression gasoline engine conversion. An investigation is described in which engine maps were produced for a 5.6 litre direct injection diesel engine converted to CNG. The diesel operating characteristics have been compared with those of the spark ignition conversion at compression ratios of 18:1 (the original diesel value), 15:1 and 13:1. Detailed data are presented for the 15:1 compression ratio. These test results are supplemented by results for other diesel conversions. The use of these engines in bus fleet operations is also discussed.
Technical Paper

Trends and Forecasts for Turbocharging

1988-03-01
871147
Predictable and unpredictable forces will change the direction of the charge-air systems industry. The driver of diesel engine development will be the stringent emissions regulations of the 1990s. The drivers in the gasoline engine market will be improved fuel economy, performance, durability and emissions. Forces will also influence the charge-air marketplace, including changes in emission standards, national fiscal policies, political issues, fuel prices, alternate fuels and consumer tastes. The world community mandate for engines that are clean, quiet, durable and fuel efficient will be satisfied, increasingly, by first-tier component suppliers developing integrated systems solutions.
Technical Paper

Performance and Exhaust Emission in Spark Ignition Engine Fueled with Methanol-Butane Mixture

1988-03-01
871165
To improve the cold startability of methanol, methanol-butane mixed fuel was experimented. Engine performance and exhaust emissions are obtained with methanol-butane mixed fuel. These characteristics are compared with those of methanol and gasoline. The mixing ratios of methanol and butane are 50:50 (M50), 80:20 (M80), and 90:10 (M90) based on the calorific value. As a result, M90 produces more power than gasoline and more or less than methanol depending on the engine speed and the excess air ratio. Brake horse power of M90 is higher than that of gasoline by 5 - 10 %, and brake specific fuel consumption is smaller than that of gasoline by 17 % to the maximum based on the calorific value. NOx emission concentrations for M90 are lower than those for gasoline and higher than those for methanol because of the effect of butane, CO emission concentrations are somewhat lower than those for methanol and gasoline.
Technical Paper

Engine Control System for Lean Combustion

1988-03-01
871171
In order to achieve lean burn engine control system, it is necessary to develop high accuracy air fuel ratio control technology including transient driving condition and lean burn limit expansion technology. This paper describes the following. 1 The characteristics of the transient response of the fuel supply are clarified when various kinds of air flow measuring methods and fuel injection methods are used. 2 To achieve stable combustion in lean mixture, fine fuel droplet mixture, whose diameter is less than 40 μm, needs to be supplied.
Technical Paper

Development of STORM Series Diesel Engine (D1146, D1146T, D2366, D2366T)

1988-03-01
871218
For the purpose of satisfying today's market demands, new 8 and 11 liter diesel engines, named "STORM" series, have been developed and moved into production in 1986. Based on the predecessors which have been produced since 1975, the development of the STORM series aimed high performance, low emission, long life-time and low operating costs. In order to consult customers' convenience, exchangeability of engine parts and commonality of vehicle installations with the former engines had to be maintained. This paper describes the development work of STORM engines, and the design aspects and performance characteristics of these engines.
Technical Paper

A Procedure for Evaluating Cycle Emissions from Raw Exhaust Gas Analyses

1988-03-01
871194
A procedure has been developed for evaluating equivalent drive cycle emission results from raw exhaust gas emissions data obtained from an engine under test on a computer controlled Vehicle Simulator Engine Dynamometer. The emitted species data is integrated with the air intake flow rate to determine the total mass of emissions, after correcting for the reduction in exhaust gas mass due to precipitation of the moisture of combustion. This procedure eliminates the need for the Constant Volume Sample (CVS) System attached to the vehicle exhaust while undergoing simulated drive testing on a chassis dynamometer to evaluate compliance of the test vehicle with the Australian Design Rules, ADR27 and ADR37. Sources of error with the procedure are examined by comparing the fuel consumption measured using a volumetric technique during the test with that evaluated by a carbon balance procedure as given in the Australian Design Rules.
Technical Paper

A Numerical Simulation of the Unsteady Laminar Flame Propagation in a Closed Cylindrical Combustion Bomb

1988-03-01
871174
Unsteady laminar flame propagation confined in a closed cylindrical combustion bomb is studied by numerical computation for an axisymmetric two-dimensional laminar flame. Computation includes complete two-dimensional unsteady Navier-Stokes equations of change for a chemically reacting propane-air mixture. Implicit Continuous fluid Eulerian, Arbitrary Lagrangian Eulerian finite difference technique, simplified reaction kinetics models, and artificial flame stretching transformation and inverse transformation were adopted in the calculation. Physically realistic flame behavior can be demonstrated even with rather coarse computing cell size, simplified reaction kinetics models, and personal computer level low power computing machines.
Technical Paper

Use of Statistical Energy Analysis Method to Predict Sound Transmission Loss of Sound Barrier Assemblies

1999-05-17
1999-01-1707
Statistical Energy Analysis (SEA) method is used to predict Sound Transmission Loss (STL) of sound barrier assemblies (SBA) commonly used in automotive dashmat design. Tests are performed for dashmat plaques with and without design features, and SEA equations have been used for predicting transmission loss with acceptable accuracy below the interception (cavity resonance) frequency. For frequency range higher than interception point, the SEA software used overestimates STL. For dashmat tests with design features, test results and SEA predictions are generally agreeable.
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