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Global 8D

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Global 8D (G8D) is a disciplined process developed by Ford Motor Company to help product development and manufacturing engineers identify and solve problems. Solving problems results in efficient, as well as effective, resolution to "root causes" of customer satisfaction issues, and helps reduce warranty costs. With this two-hour online course, you will learn the methods and tools used to complete each step in the Ford Global 8D find-and-fix problem-solving process, including steps to define the problem, verify the root cause and escape point, and prevent occurrence.
Training / Education

Advanced GD&T Competencies: Profile of a Surface Web Seminar RePlay

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While the topic of profile is covered in a basic Geometric Dimensioning & Tolerancing (GD&T) course, those discussions often ignore the variations allowed with these symbols that enable them to be used in complex ways. This advanced web seminar will clarify the proper use of the profile tolerances in GD&T and uncover the nuances of these two symbols. Since profile of a surface is arguably the most powerful GD&T symbol, its full potential will be explored. It can be used to control size, form, orientation, and location and its relationship to datums can be varied.
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Advanced GD&T Competencies: Composite Positioning Web Seminar RePlay

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While the basics of position are covered in a standard Geometric Dimensioning & Tolerancing (GD&T) course, and sometimes a lone example of composite position is given, those discussions often overlook the variations allowed that enable more accurate control based on part function. This advanced web seminar will clarify the proper use of “double-decker” position controls in GD&T. There are two distinct types: composite position (one symbol) and two single-segment position controls (two symbols). These are commonly used to locate patterns of features (bolt circles, etc.), but they are rarely taught in any depth.
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Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue and their Interactions Web Seminar RePlay

Anytime
Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.
Training / Education

Performance and Use of Polymer Plan Bearings in Transmission Design Web Seminar RePlay

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As part of a broad transmission design philosophy, the understanding and application of tribological systems is critical. The number of interacting surfaces within a modern automotive transmission continues to increase, while the demands on the system continue to press the limits of traditional technologies. The understanding of each surface interaction within the greater system becomes increasingly important as each component is asked to do more to benefit the overall system. This short course will present the tribological performance of polymeric plain bearings as related to transmission applications.
Training / Education

Diesel Engine Noise Control Web Seminar RePlay

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This web seminar provides an in-depth overview of diesel engine noise including combustion and mechanical noise sources. In addition, the instructor will discuss a system approach to automotive integration including combining sub-systems and components to achieve overall vehicle noise and vibration goals.
Training / Education

Vehicle Sound Package Materials Web Seminar RePlay

Anytime
This four-session course provides a detailed understanding of the source – path-receiver relationship for developing appropriate sound package treatments in vehicles, including automobiles, commercial vehicles, and other transportation devices. The web seminar provides a detailed overview of absorption, attenuation (barrier), and damping materials and how to evaluate their performances on material, component, and vehicle level applications. A significant part of this course is the case studies that demonstrate how properly designed sound package materials successfully address vehicle noise issues.
Training / Education

Introduction to Cooling Airflow Systems Web Seminar RePlay

Anytime
Vehicle functional requirements, diesel emission regulations, and subsystem thermal limits all have a direct impact on the design of a powertrain cooling airflow system. Severe duty cycles, minimal ram air, fouling, and sometimes unconventional package layouts present unique challenges to the designer. This course introduces many airflow integration issues and vehicle-level trade-offs that effect system performance and drive the design. The goal of this course is to introduce engineers and managers to the basic principles of diesel cooling airflow systems for commercial and off-road vehicles.
Training / Education

FEA Beyond Basics: Thermal Analysis Web Seminar RePlay

Anytime
Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).
Training / Education

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

Anytime
This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. NiMH battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year. If a technical professional doesn?t know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair. This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.
Training / Education

Introduction to Materials Bundle

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The following six on-demand courses are included in the Introduction to Materials bundle. Each course is approximately one-hour in duration. See Topics/Outline for additional details. Introduction to Physical Properties This course provides an an overview of manufacturing materials and their physical properties, including thermal, electrical, and magnetic properties and introduces volumetric characteristics, such as mass, weight, and density.
Training / Education

Metallurgy All-Access Bundle

Anytime
For products made of metal, many problems occur because people overlook metallurgy when making design, manufacturing, and supplier decisions and when working on quality problems. Created for design, quality, and manufacturing engineers, the 11 metallurgy courses in this bundle teach practical metallurgy concepts and how to apply them to real-world problems and decisions. Online Courses Principles of Metallurgy Learn the metallurgical fundamentals of how alloying, heat treatment, and cold working are used to modify metal strength.
Training / Education

A Familiarization of Drivetrain Components

Anytime
An efficient, durable, and quiet running drivetrain is as essential to customer satisfaction as styling and interior creature comforts. This seven-module, on-demand course is designed to expose you to various methods used to accomplish this goal and will help you to visualize individual components and their functions within the entire drivetrain system, without reference to complicated equations.
Training / Education

ISO 14001:2015 Overview

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ISO 14001:2015 is an environmental management standard (EMS) developed by the International Organization for Standardization (ISO). The ISO 14001 standard is generic and can be used for any organization, whether it provides physical products or services. The requirements must be carefully interpreted to make sense within a particular organization. Developing mobility products and the environmental impact of this activity is not like producing food products or offering consulting services; yet the ISO 14001 standard, because it is business and management oriented can be applied to any activity.
Training / Education

Fundamentals of Automotive All-Wheel Drive Systems

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This on-demand course provides an introduction to the fundamental concepts and evolution of passenger car and light truck 4x4/all-wheel drive (AWD) systems, including the nomenclature utilized to describe these systems. It covers basic power transfer unit and transfer case design parameters, component application to system function, the future of AWD systems, and emerging technologies that may enable future systems. Based on the popular classroom seminar, this eight-module course includes the instructor"s insights and industry experience, including answers to participant questions.
Training / Education

Vibration Analysis Using Finite Element Analysis (FEA) Web Seminar RePlay

Anytime
Finite Element Analysis (FEA) has been used by engineers as a design tool in new product development since the early 1990"s. Until recently, most FEA applications have been limited to static analysis due to the cost and complexity of advanced types of analyses. Progress in the commercial FEA software and in computing hardware has now made it practical to use advanced types as an everyday design tool of design engineers. In addition, competitive pressures and quality requirements demand a more in-depth understanding of product behavior under real life loading conditions.
Training / Education

Principles of Metallurgy

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This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz.
Training / Education

ISO 26262 Functional Safety – Road Vehicles: Focus on Second Edition Changes Web Seminar RePlay

Anytime
Functional safety is of utmost importance in the development of safety-critical automotive systems, especially with the introduction of driver assist and automated driving systems. Introduced in 2011 and now issued as a second edition, the ISO 26262: Functional Safety - Road Vehicles Standard has become the de-facto automotive industry functional safety standard, applying to all activities during the safety life cycle of system development.
Training / Education

Introduction to Design Review Based on Failure Modes (DRBFM) Web Seminar RePlay

Anytime
Design Review Based on Failure Modes (DRBFM) is a methodology focused on change management and continuous improvement. It centers on early prevention and engineering knowledge, eliminating time spent debating ranking systems, waiting for lead engineers to document and list their concerns, identifying what types of concerns are open for discussion and resolution, and brainstorming without any actionable closure. This course will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps.
Training / Education

Electroplating

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Electroplating involves the deposition of thin layers of metal on metal components and metal stock. There are several uses for electrodeposited coatings including cosmetic, corrosion resistance, and wear resistance. Knowledge about electroplating and electroplated coatings is important for product design, preventing and solving quality problems, and evaluating supplier capabilities and quality.
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