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ASME Y14.5 Standard Comparison: 1994 to 2009

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The new ASME standard contains numerous changes that affect the specification and interpretation of geometric tolerancing. This course covers over sixty significant revisions, additions, and deletions to the new standard. You'll learn how the subject matter has been reorganized, and about new sections that have been created for profile, orientation, and form.
Training / Education

Introduction to FMEA: What, Why, When and How

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Failure Mode and Effects Analysis (FMEA) is an essential part of any product design or redesign activity. FMEA is a proactive, quantitative, qualitative, step-by-step approach for identifying and analyzing all potential points of failure in any product or service. This team-based activity can dramatically improve product performance. It can also reduce manufacturing issues at the component, system, and processing level. This module gives a high-level overview of FMEA facts: WHAT an FMEA is, WHY they are used, WHEN an FMEA is created, WHO is on the FMEA development team, and HOW the FMEA form is completed.
Training / Education

Accelerated Test Methods for Ground and Aerospace Vehicle Development

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Engineers and managers involved with product development are constantly challenged to reduce time to market, minimize warranty costs, and increase product quality. With less and less time for testing, the need for effective accelerated test procedures has never been greater. This course covers the benefits, limitations, processes, and applications of several proven accelerated test methods including accelerated reliability, step stress, FSLT (Full System Life Test), FMVT® (Failure Mode Verification Testing), HALT (Highly Accelerated Life Testing), and HASS (Highly Accelerated Stress Screening).
Training / Education

High Voltage Vehicle Safety Systems

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This four-part course from SAE training partner FutureTech* is most beneficial if completed before servicing hybrid, plug-in and electric vehicles. These vehicles contain high voltage DC and AC safety systems that are monitored by vehicle systems controllers that will maintain a safety barrier between the vehicle operator and the vehicle body/chassis to mitigate the possibility of electrical shock. This presentation will provide the technical information and background to know how these systems operate and affect vehicle operation and driveability.
Training / Education

Introduction to Hybrid Electric Vehicle Systems

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Hybrid Electric Vehicle (HEV) models currently populating the vehicle electrification landscape indicate their dominance in the market. Although electric, plug-in, and fuel cell vehicles are making inroads in the market, the HEV stands as the market leader in adoption, and manufacturers have no plans on diminishing HEV production. HEV powertrain operation is totally different from the traditional vehicle. It is essential to understand the various operating modes and how failure modes in the hybrid system affect its operation.
Training / Education

Lithium Ion Family Battery Systems

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The Lithium Ion family of technologies are the primary technology for plug-in and electric vehicles but, it is also being found in hybrid products. Each family can have a different discharging voltage characteristic which effects vehicle and Scan Tool diagnostics. This five-part series will provide the necessary information on all of the Lithium technologies, cell balancing systems, failure modes, diagnostics, and how these battery packs can be repaired instead of replaced.
Training / Education

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

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This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. NiMH battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year. If a technical professional doesn’t know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair. This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.
Training / Education

Vehicle Dynamics for Passenger Cars and Light Trucks

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This e-Seminar presents an introduction to vehicle dynamics from a vehicle system perspective. The theory and applications are associated with the interaction and performance balance between the powertrain, brakes, steering, suspensions and wheel and tire vehicle subsystems. The role that vehicle dynamics can and should play in effective automotive chassis development and the information and technology flow from vehicle system to subsystem to piece- part is integrated into the presentation. Dr. Richard Lundstrom develops and solves governing equations of motion for both steady and transient conditions.
Training / Education

Diesel Engine Technology

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As diesel engines become more popular, a fundamental knowledge of diesel technology is critical for anyone involved in the diesel engine support industry. The SAE Diesel Engine Technology e-Seminar, featuring Instructor Magdi Khair, will explain the fundamental technology of diesel engines, starting with a short but thorough introduction of the diesel combustion cycle, and continuing with aspects of engine design, emission control design, and more. An overview of developing technologies for the future with a comprehensive section on exhaust aftertreatment is also included.
Training / Education

Corrosion of Metals

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This online course teaches about corrosion of metals. The physics of corrosion is explored as a background for the discussion of seven common types of corrosion (uniform, galvanic, crevice, pitting, intergranular, stress corrosion cracking, and dealloying). Students will learn why and how corrosion occurs and methods for controlling corrosion. It includes eleven modules followed by a quiz.
Training / Education

High Voltage Safety and PPE

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High Voltage Safety & PPE (Personal Protection Equipment) is a necessary and important course to complete when planning to diagnose or repair hybrid or electric vehicles. This on-demand course, from SAE training partner FutureTech* will provide information on how to test high voltage gloves, when and where to send high voltage gloves for periodic testing, and how to safely use the proper test equipment for measuring high voltage components in live and disabled high voltage systems.
Training / Education

Turbocharging for Fuel Economy and Emissions Web Seminar RePlay

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Turbocharging is already a key part of heavy duty diesel engine technology. However, the need to meet emissions regulations is rapidly driving the use of turbo diesel and turbo gasoline engines for passenger vehicles. Turbocharged diesel engines improve the fuel economy of baseline gasoline engine powered passenger vehicles by 30-50%. Turbocharging is critical for diesel engine performance and for emissions control through a well designed exhaust gas recirculation (EGR) system. In gasoline engines, turbocharging enables downsizing which improves fuel economy by 5-20%.
Training / Education

Diesel Engine Noise Control Web Seminar RePlay

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This web seminar provides an in-depth overview of diesel engine noise including combustion and mechanical noise sources. In addition, the instructor will discuss a system approach to automotive integration including combining sub-systems and components to achieve overall vehicle noise and vibration goals.
Training / Education

Introduction to Design Review Based on Failure Modes (DRBFM) Web Seminar RePlay

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Design Review Based on Failure Modes (DRBFM) is a methodology focused on change management and continuous improvement. It centers on early prevention and engineering knowledge, eliminating time spent debating ranking systems, waiting for lead engineers to document and list their concerns, identifying what types of concerns are open for discussion and resolution, and brainstorming without any actionable closure. This course will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps.
Training / Education

Overview and Impact of the ISO 26262 Standard Web Seminar RePlay

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ISO 26262: Road Vehicle - Functional Safety is now becoming a condition of compliance for doing business in the automotive sector. The Scope states: “ISO 26262 is intended to be applied to safety-related systems that include one or more electrical and/or electronic (E/E) systems and that are installed in series production passenger cars with a maximum gross vehicle mass up to 3,500 kg…" This course provides background for reading and applying the standard and explains its scope, the major differences from the general safety standard IEC 61508, and how the scope changes with the introduction of new systems.
Training / Education

Tolerance Stack-up Fundamentals Web Seminar RePlay

Anytime
Analysis of tolerance stacks varies widely. This web seminar introduces the basic tools to create a common methodology for tolerance stack-ups, and ensure seamless documentation. Participants will create 1-D tolerance stacks for parts and assemblies that use geometric dimensioning and tolerancing using a tolerance stack spreadsheet. This simple, manual spreadsheet method produces an easily interpreted and checked documentation trail, and is easily adaptable to common electronic spreadsheet programs. Multiple examples will be provided to assist engineers in applying tolerance stack-up fundamentals to Y14.5 issues.
Training / Education

Design of Experiments (DOE) for Engineers Web Seminar RePlay

Anytime
Design of Experiments (DOE) is a methodology that can be effective for general problem-solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior.
Training / Education

Fundamentals of Geometric Dimensioning & Tolerancing (GD&T) Web Seminar RePlay

Anytime
Geometric dimensioning and tolerancing (GD&T) is used as a symbolic way of showing specific tolerances on drawings. GD&T is a valuable tool that effectively communicates the design intent to manufacturing and inspection. It is governed by the technical standard ASME Y14.5M-1994, which was updated in 2009. This course introduces participants to the GD&T system, providing a working knowledge of the correct interpretation and application of each symbol, general rules, the datum system, and 'bonus' tolerance and highlighting some of the changes in the updated Y14.5 standard. The material is reinforced with many practice exercises.
Training / Education

Patent Litigation in the U.S.: What You Need to Know Web Seminar RePlay

Anytime
In today's economic environment, patents have become an increasingly important asset for both individuals and corporations. Licensing revenue has become a significant source of value in the global intellectual property economy. This course will tell you what you need to know about U.S. patent litigation and will provide in-depth insights into the practical realities of patent disputes in the U.S.
Training / Education

Advanced GD&T Competencies: Datum Usage Web Seminar RePlay

Anytime
While the basics of datums are covered in a standard Geometric Dimensioning & Tolerancing (GD&T) course, those discussions often overlook the variations that enable datums to be used in complex ways. This advanced course will detail the proper use of datums, showing their full potential to make your drawings as effective as possible. Most people who use GD&T are familiar with traditional datums derived from flat surfaces, and have adequate knowledge of the principle of establishing 3-2-1 contact points.
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