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Training / Education

Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue, and Their Interactions Web Course RePlay

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Materials degradation from environmental conditions is a common factor that will often occur in mechanical equipment used in every type of environment. These processes can frequently materialize in unpredicted and harmful ways, especially when they interact and lead to early component damage or failure. Captured from five, two-hour sessions, this course summarizes the mechanisms that cause materials and mechanical components to degrade in service through exposure to deleterious mechanical and environmental conditions.

Training / Education

Aluminum Metallurgy

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There are a wide variety of wrought aluminum alloys, each developed to provide specific properties. Getting the strength participants need in an aluminum alloy requires knowledge of the effects of alloy composition, cold-working, and heat treating on aluminum metallurgy and properties. A good understanding of how aluminum alloys behave and what can be done to modify their properties is critical for being more productive and profitable. The course takes about one hour to complete and consists of one module and a final exam. Also, quizzes and problems provide participants opportunities to apply the concepts taught.

Training / Education

FEA Beyond Basics: Thermal Analysis Web Course RePlay

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Finite Element Analysis (FEA) is a powerful and well recognized tool used in the analysis of heat transfer problems. However, FEA can only analyze solid bodies and, by necessity thermal analysis with FEA is limited to conductive heat transfer. The other two types of heat transfer: convection and radiation must by approximated by boundary conditions. Modeling all three mechanisms of heat transfer without arbitrary assumption requires a combined use of FEA and Computational Fluid Dynamics (CFD).

Training / Education

Foundations for Implementing Root Cause Analysis

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Effective problem solving isn't just a quality function, and it's not just for operations or engineering. Effective problem solving is a valuable skill set needed throughout an organization. By working through a plausible scenario, you'll assess your own problem-solving skills and experience how tempting it is to jump to solutions or try to fix the problem without investigating and understanding all the underlying causes. Though sometimes effective in the short-term, jumping to solutions can be unreliable, wasting time, money, and effort.

Training / Education

Introduction to Design Review Based on Failure Modes (DRBFM) Web Course RePlay

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This course will explain all phases of the DRBFM methodology and provide details on how to accomplish the specific steps. With the Design Review Based on Failure Modes (DRBFM) and Design Review Based on Test Results (DRBTR) Process Guidebook that is bundled with the course, the instructor will provide specific information on each step. Formats, examples, notes and homework slides will be used to illustrate the defined steps of the new SAE J2886 DRBFM Recommended Practice. Similarities in content between DRBFM and FMEA will be discussed, however the focus will be on conducting DRBFM methodology.

Training / Education

FEA Beyond Basics: Nonlinear Analysis Web Course RePlay

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Finite Element Analysis (FEA) has been an indispensable tool for design simulation for several decades but this wide spread use has been limited to simple types of analyses. Relatively recently, more advanced analyses have given easy-to-use interfaces enabling design engineers to simulate problems formerly reserved for analysts. FEA Beyond Basics targets the FEA users who wish to explore those advanced analysis capabilities. It will demonstrate how to move past the ubiquitous linear structural analysis and solve structural nonlinear problems characterized by nonlinear material, large displacements, buckling or nonlinear connectors.

Training / Education

Vibration Analysis Using Finite Element Analysis (FEA) Web Course RePlay

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This six-session course introduces vibration analysis performed with Finite Element Analysis (FEA). By considering time-dependent loads and inertial and damping effects, vibration analysis allows for a more in-depth product simulation thus reducing product development cost and time. The course reviews basic concepts of vibration analysis and illustrates how they are implemented in FEA to simulate product behavior. The most common types of vibration analysis such as modal, time response, and frequency response will be covered. The textbook, Engineering Analysis with SolidWorks® Simulation, by Paul Kurowski, is recommended reading.

Training / Education

IATF 16949:2016 Overview

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IATF 16949:2016 is a technical specification for the automotive sector quality management systems, developed by the International Automotive Task Force (IATF), aimed at harmonizing the different supply chain assessment and certification systems worldwide. The IATF 16949:2016 standard incorporates applicable automotive customer-specific requirements and is a supplement to ISO 9000/9001:2015 requirements for automotive production and relevant service part organizations. 

Training / Education

IATF 16949:2016 Standard Training

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IATF 16949:2016 is a technical specification for the automotive sector quality management systems, developed by the International Automotive Task Force (IATF), aimed at harmonizing the different supply chain assessment and certification systems worldwide. The IATF 16949:2016 standard incorporates applicable automotive customer-specific requirements and is a supplement to ISO 9000/9001:2015 requirements for automotive production and relevant service part organizations. 

Training / Education

Understanding Energy Storage: The Battery Revolution

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This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

Training / Education

Introduction to Weibull Solution Methods

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Weibull Analysis is the starting point for solving most issues related to product reliability, maintainability, supportability, quality, safety, test planning, and cost control. Weibull Analysis is popular worldwide as the best method for modeling and predicting variability and failure of designs, products, and systems. Instructor Wes Fulton will provide a solid overview of Weibull Solution Methods including an explanation of 16 additional Weibull Analysis capabilities, or Weibull Extensions.

Training / Education

Battery Storage Value Chain

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Battery Storage Raw Materials and Supply Chain: In this course we will focus on the key and critical battery raw materials. We will also take a closer look at the processes of extracting lithium for batteries and consider both the environmental and economic limitations of the industry. You will also take a deep dive into the battery cell and will acquire insights into the manufacturing process of batteries. From Materials to Battery Cells: In this course we will go deeper and explore each of the steps required for turning materials into battery cells in more detail.

Training / Education

Standardization in a Competitive Environment

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The course introduces the value of standards and how they can be better utilized within organizations. The course also examines standards in the global marketplace, looks at the role of competition, competitiveness, and differentiation, and identifies strategic priorities related to standardization and standards, specifically related to supply chain and international trade agreements. Participants will gain an understanding of a strategic approach for the management and utilization of standards within an organization. The estimated time to completion, including practice exercises, knowledge checks and the learning assessment is two hours.

Training / Education

Introduction to Finite Element Analysis (FEA)

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Finite Element Analysis (FEA) is a computer-aided engineering (CAE) tool used to analyze how a design reacts under real-world conditions. Useful in structural, vibration, and thermal analysis, FEA has been widely implemented by automotive companies and is used by design engineers as a tool during the product development process. Design engineers analyze their own designs while they are still in the form of easily modifiable CAD models to allow for quick turnaround times and to ensure prompt implementation of analysis results in the design process.

Training / Education

Introduction to FMEA: What, Why, When, and How

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Failure Mode and Effects Analysis (FMEA) is an essential part of any product design or redesign activity. FMEA is a proactive, quantitative, qualitative, step-by-step approach for identifying and analyzing all potential points of failure in any product or service. This team-based activity can dramatically improve product performance. It can also reduce manufacturing issues at the component, system, and processing levels. This module gives a high-level overview of FMEA facts: WHAT an FMEA is, WHY they are used, WHEN an FMEA is created, WHO is on the FMEA development team, and HOW the FMEA form is completed.

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Introduction to Design of Experiments (DOE) for Engineers

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Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment.

Training / Education

IATF 16949:2016 Auditor Training

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IATF 16949:2016 is a technical specification for the automotive sector quality management systems, developed by the International Automotive Task Force (IATF), aimed at harmonizing the different supply chain assessment and certification systems worldwide. The IATF 16949:2016 standard incorporates applicable automotive customer-specific requirements and is a supplement to ISO 9000/9001:2015 requirements for automotive production and relevant service part organizations. 

Training / Education

Failure Mode and Effects Analysis (FMEA) for Robust Design Case Study

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FMEA is an essential part of any product design or redesign. An FMEA requires that a dedicated team take a step-by-step, proactive approach to identifying and analyzing all potential failure modes in a product or service. Completing an FMEA can dramatically improve product performance and reduce manufacturing issues at the component, system, and processing level.  This interactive FMEA case study gives you an opportunity to work through the process as an engineer develops an FMEA.

Training / Education

Finite Element Analysis (FEA) for Design Engineers

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Finite Element Analysis (FEA) is a computer-aided engineering (CAE) tool used to analyze how a design reacts under real-world conditions. Useful in structural, vibration, and thermal analysis, FEA has been widely implemented by automotive companies. It's used by design engineers as a design tool during the product development process because it allows them to analyze their own designs while they are still in the form of easily modifiable CAD models, providing quick turnaround times and ensuring prompt implementation of analysis results in the design process.

Training / Education

IATF 16949:2016 Lead Auditor Training

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IATF 16949:2016 is a quality management standard, developed by the International Automotive Task Force (IATF), aimed at harmonizing the different supply chain assessment and certification systems worldwide. The IATF 16949:2016 standard is primarily applicable for the automotive industry, incorporates the new clause structure, and uses the content of ISO 9001:2015. The course includes ISO 9001:2015 quality management system requirements, ISO 19011:2018, the guideline to auditing quality systems, and points to the IATF 16949 requirements contained in the standard you will need to purchase from AIAG.