The foundation of many production aircraft assembly facilities is a more dynamic and unpredictable quantity than we would sometimes care to admit. Any tooling structures constructed on these floors, no matter how thoroughly analyzed or well understood, are at the mercy of settling and shifting concrete, which can cause very lengthy and costly periodic re-certification and adjustment procedures. It is with this in mind, then, that we explore the design possibilities for one such structure to be built in Belfast, North Ireland for the assembly of the Shorts C-Series aircraft wings. We evaluate the peak floor pressure, weight, gravity deflection, drilling deflection, and thermal deflection of four promising structures and discover that carefully designed pivot points and tension members can offer significant benefits in some areas.
This collection of technical papers covers advanced portable semi-automated drilling and fastening systems and portable crawler/flex track systems; assembly methodologies and advanced assembly fixtures and tooling; composites assembly and fastening; composte/heavy metal drilling and assembly; large component assembly, sub-assembly, major section join and final assembly; robotic applications in drilling, fastening and assembly; and advancements in drill bit, temporary and permanent fastening technology.
Abstract A key problem of the construction of fully electric aircraft is the limited energy density of battery packs. It is generally accepted that this can only be overcome via new, denser battery chemistry together with a further increase in the efficiency of power utilization. One appealing approach for achieving the latter is using laser-assisted filler-based joining technologies, which offers unprecedented flexibility for achieving battery cell connections with the least possible electrical loss. This contribution presents our results on the effect of various experimental and process parameters on the electrical and mechanical properties of the laser-formed bond.
This SAE Metric Aerospace Standard (MA) defines the requirements for heavy-duty polytetrafluoroethylene (PTFE) lined, para-aramid reinforced, hose assembly suitable for use in 135 °C, 34,500 kPa, aircraft and missile hydraulic fluid systems.
This specification covers connector and cable accessory heat shrinkable, electrical insulating, molded components fabricated from various polymer based compositions. These components are intended for use as connector and cable accessory components to provide strain relief, electrical insulation, and environmental sealing.
This aerospace specification defines the requirements for metric weld fittings and machine weldments using an orbiting welding head suitable for use on cold worked 3A1-2.5V titanium and 21Cr-6Ni-9Mn CRES tubing and associated fittings. This specification is equivalent to AS1576 except for metric dimensions and standards.
This specification establishes the requirements for the following types of self-locking nuts: a Wrenching Nuts: i.e., hexagon and double hexagon nuts. b Anchor Nuts: i.e., plate nuts, gang channel nuts, and shank nuts. The wrenching nuts, shank nuts, and nut elements of plate and gang channel nuts are made of corrosion and heat resistant precipitation hardenable iron base alloy of the type identified under the Unified Numbering System as UNS S66286 and of 160 000 psi axial tensile strength at room temperature, with maximum conditioning temperature of parts at 1200 °F prior to room temperature testing.
The International Space Station (ISS) requires advanced life support to continue its mission as a permanently-manned space laboratory and to reduce logistic resupply requirements as the Space Shuttle retires from service. Additionally, as humans reach to explore the moon and Mars, advanced vehicles and extraterrestrial bases will rely on life support systems that feature in-situ resource utilization to minimize launch weight and enhance mission capability. An obvious goal is the development of advanced systems that meet the requirements of both mission scenarios to reduce development costs by deploying common modules. A high pressure oxygen generating assembly (HPOGA) utilizing a high differential pressure (HDP) water electrolysis cell stack can provide a recharge capability for the high pressure oxygen storage tanks on-board the ISS independently of the Space Shuttle as well as offer a pathway for advanced life support equipment for future manned space exploration missions.
The Soft X-Ray Telescope (SXT) is an instrument on the International X-Ray Observatory (IXO). Its flight mirror assembly (FMA) has a single mirror configuration that includes a 3.3 m diameter and 0.93 m tall mirror assembly. It consists of 24 outer modules, 24 middle modules and 12 inner modules. Each module includes more than 200 mirror segments. There are a total of nearly 14, 000 mirror segments. The operating temperature requirement of the SXT FMA is 20°C. The spatial temperature gradient requirement between the FMA modules is ±1°C or smaller. The spatial temperature gradient requirement within a module is ±0.5°C. This paper presents thermal design considerations to meet these stringent thermal requirements.