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Technical Paper

Infrared Diagnostics of a Li-Polymer Battery for the Estimation of the Surface Temperature Distribution and the Heat Transfer Parameters

2020-09-15
2020-01-2026
A growing number of electric vehicles (EV) and hybrid electric vehicles (HEV) in the present market depicts the rapid growing demand for energy storage systems. The battery’s main peculiarities must be the power density and reliability over time. The temperature strongly affects battery performance for low and high intensity. In particular, the management of the heat generated by the battery itself is one of the main aspects to handle to preserve the performance over time. The objective of this paper is to compare the surface temperature of the lithium-ion polymer battery at different discharging rates by infrared thermography. Thermal imaging is performed to detect the battery surface temperature distribution, focusing on its variation over time and the local inhomogeneity. Temperature measurements are then used to estimate the contributions of the different heat transfer mechanisms for the dissipation of the heat generated by the battery.
Technical Paper

Thermal Imaging of a Li-Ion Battery for the Estimation of the Thermal Parameters and Instantaneous Heat Dissipated

2020-09-27
2020-24-0014
The electrochemical performance of a lithium-ion battery is strongly affected by the temperature. During charge and discharge cycles, batteries are subjected to an increment of temperature that can accelerate aging and loss of efficiency if critical values are reached. Knowing the thermal parameters that affect the heat exchange between the battery surface and the surrounding environment (air, cooling fins, plates, etc…) is fundamental to their thermal management. In this work, thermal imaging is applied to a laminated lithium-polymers battery as a non-invasive temperature-indication method. Measurements are taken during the discharge phase and the following cooling down until the battery reaches the ambient temperature. The 2d images are used to analyze the homogeneity of the temperature distribution on the battery surface. Then, experimental results are coupled with mathematical correlations.
Technical Paper

Model-Supported Design of a Range-Extended Electric Vehicle with a Hydrogen-Fueled Internal Combustion Engine

2022-09-16
2022-24-0008
Hybrid electric vehicles are a suitable solution for the transition from fossil fuels-based transportation to electric mobility. They have the benefits of zero-emissions operation when only the electric engine is used preventing the typical range anxiety of full-electric vehicles. Also, they can have a low battery pack capacity and weight thanks to the continuous recharge from the internal combustion engine that becomes the only responsible for exhaust emissions. A practical solution to limit the combustion engine emissions is represented by the range extender configuration, where the engine works at a fixed operating point with the highest efficiency serving uniquely as a battery charger. In the face of the current world situation and future changes, research for alternative energy sources is crucial. Hydrogen can be used as an alternative fuel for common internal combustion engines; moreover, it has the great advantage of high efficiency (about 44%).
Technical Paper

Measurements and Modeling of the Temperature of a Li-polymer Battery Provided with Different Coatings for Heat Dissipation

2022-06-14
2022-37-0013
The battery efficiency is strongly affected by the operating temperature, granting the best performance in a limited range. Great attention is given to the design and the testing of materials for the battery heat dissipation. In the present study, the thermal behavior of a Li-polymer cell, which is part of a battery pack for electric vehicles, is investigated. The cell is provided with different coatings of carbon, graphene, and silicone, used in turn, to dissipate the heat generated during the operation in natural convection. The coating is placed only on one side of the battery while the other one is inspected via thermal imaging. Optical diagnostics in the infrared band are used to evaluate the bi-dimensional distribution of the battery surface temperature and the effect of the coatings. Different operating conditions are tested by varying the current demand.
Technical Paper

Driving Style Effects on Road EV Battery Performance and Remaining Useful Life

2023-08-28
2023-24-0169
The aim of this paper is to analyze the effects of different driving styles and patterns onboard battery packs (BPs) supplying electric vehicles. The analysis is carried out by using real urban driving cycles, acquired through vehicle On Board Diagnostic Port (OBDP), and a Matlab-Simulink scaled BP model, in which lithium BP has been parametrized and validated through specific experimental tests. The results have been mainly focused on the evaluations of BP State of Health (SoH) and capacity fading decreasing during its lifetime at several critical conditions. In particular, these evaluations have allowed critical driving and environmental operative conditions to be identified and highlighted. The obtained results provide useful information for both producers of Battery Electric Vehicle (BEV) Energy Storage Systems (ESS) in the design stage, and for artificial intelligence driver support systems, mainly focused on extending overall vehicle life.
Technical Paper

Numerical Modelling and Experimental Validation of the Thermal Behavior of Li-ion Batteries for EVs Applications

2023-08-28
2023-24-0153
In this work, a dynamic 0-D electro-thermal model of a lithium-polymer battery for automotive applications is presented. The model predicts the battery temperature during its charging/discharging phases under different environmental and operating conditions, by considering the requested power or current, the coolant flow rate and its temperature as model inputs. The model was first validated with experimental data carried out at the test bench where only the convective heat transfer between the battery and the ambient air was considered. The accuracy of the internal heat generation model was experimentally assessed for different current discharge rates. Then, a liquid cooling system was designed on purpose, assembled, and installed on the battery at the test bench for the improvement of the model predictions in liquid convection conditions.
Technical Paper

Energy and Pollutants analysis of a Series HEV Equipped with a Hydrogen-Fueled SI Engine

2023-08-28
2023-24-0132
The growing concern about Greenhouse Gas (GHG) emissions led institutions to further reduce the limits on vehicle-related CO2 emissions. Therefore, car manufacturers are developing vehicles with low environmental impact, like Hybrid-Electric Vehicles (HEVs), which in the series architecture employ an Internal Combustion Engine (ICE) coupled with an electric generator for battery recharging, thus extending the range of a Battery Electric Vehicle (BEV). For this kind of application, small four-stroke Spark Ignition (SI) engines are preferred, as they are a proven and reliable solution to increase the driving range with very low environmental impact. In series hybrid-electric powertrains, the ICE is decoupled from the drive wheels, then it can operate in a steady-state high-efficiency working point, regardless of the power required by the mission profile. The benefits of lean combustion can be exploited to increase efficiency and reduce CO2 and NOx emissions.
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