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Journal Article

Experimental Investigation of Natural Gas-Diesel Dual-Fuel RCCI in a Heavy-Duty Engine

2015-04-14
2015-01-0838
Studies have shown that premixed combustion concepts such as PCCI and RCCI can achieve high efficiencies while maintaining low NOx and soot emissions. The RCCI (Reactivity Controlled Compression Ignition) concept use blending port-injected high-octane fuel with early direct injected high-cetane fuel to control auto-ignition. This paper describes studies on RCCI combustion using CNG and diesel as the high-octane and high-cetane fuels, respectively. The test was conducted on a heavy-duty single cylinder engine. The influence of injection timing and duration of the diesel injections was examined at 9 bar BMEP and1200 rpm. In addition, experiments were conducted using two different compression ratios, (14 and 17) with different loads and engine speeds. Results show both low NOx and almost zero soot emissions can be achieved but at the expense of increasing of unburned hydrocarbon emissions which could potentially be removed by catalytic after-treatment.
Technical Paper

Combustion Characteristics, Performance and NOx Emissions of a Heavy-Duty Ethanol-Diesel Direct Injection Engine

2020-09-15
2020-01-2077
Diffusive combustion of direct injected ethanol is investigated in a heavy-duty single cylinder engine for a broad range of operating conditions. Ethanol has a high potential as fossil fuel alternative, as it provides a better carbon footprint and has more sustainable production pathways. The introduction of ethanol as fuel for heavy-duty compression-ignition engines can contribute to decarbonize the transport sector within a short time frame. Given the resistance to autoignition of ethanol, the engine is equipped with two injectors mounted in the same combustion chamber, allowing the simultaneous and independent actuation of the main injection of pure ethanol and a pilot injection of diesel as an ignition source. The influence of the dual-fuel injection strategy on ethanol ignition, combustion characteristics, engine performance and NOx emissions is evaluated by varying the start of injection of both fuels and the ethanol-diesel ratio.
Journal Article

New Concept for Overcoming the Trade-Off between Thermal Efficiency, Each Loss and Exhaust Emissions in a Heavy Duty Diesel Engine

2016-04-05
2016-01-0729
To overcome the trade-offs of thermal efficiency with energy loss and exhaust emissions typical of conventional diesel engines, a new diffusion-combustion-based concept with multiple fuel injectors has been developed. This engine employs neither low temperature combustion nor homogeneous charge compression ignition combustion. One injector was mounted vertically at the cylinder center like in a conventional direct injection diesel engine, and two additional injectors were slant-mounted at the piston cavity circumference. The sprays from the side injectors were directed along the swirl direction to prevent both spray interference and spray impingement on the cavity wall, while improving air utilization near the center of the cavity.
Technical Paper

Experimental and Numerical Assessment of Active Pre-chamber Ignition in Heavy Duty Natural Gas Stationary Engine

2020-04-14
2020-01-0819
Gas engines (fuelled with CNG, LNG or Biogas) for generation of power and heat are, to this date, taking up larger shares of the market with respect to diesel engines. In order to meet the limit imposed by the TA-Luft regulations on stationary engines, lean combustion represents a viable solution for achieving lower emissions as well as efficiency levels comparable with diesel engines. Leaner mixtures however affect the combustion stability as the flame propagation velocity and consequently heat release rate are slowed down. As a strategy to deliver higher ignition energy, an active pre-chamber may be used. This work focuses on assessing the performance of a pre-chamber combustion configuration in a stationary heavy-duty engine for power generation, operating at different loads, air-to-fuel ratios and spark timings.
Technical Paper

Impact of Multiple Injection Strategies on Performance and Emissions of Methanol PPC under Low Load Operation

2020-04-14
2020-01-0556
There is growing global interest in using renewable alcohols to reduce the greenhouse gases and the reliance on conventional fossil fuels. Recent studies show that methanol combined with partially premixed combustion provide clear performance and emission benefits compared to conventional diesel diffusion combustion. Nonetheless, high unburned hydrocarbon (HC) and carbon monoxide (CO) emissions can be stated as the main PPC drawback in light load condition when using high octane fuel such as Methanol with single injection strategy. Thus, the present experimental study has been carried out to investigate the influence of multiple injection strategies on the performance and emissions with methanol fuel in partially premixed combustion. Specifically, the main objective is to reduce HC, CO and simultaneously increase the gross indicated efficiency compared to single injection strategy.
Technical Paper

Study of Thermal Efficiency Improvement by Multi-Hole Nozzle

2020-04-14
2020-01-0304
A truck and bus transportation which support logistics and people, diesel engines are highly expected to have high thermal efficiency and low exhaust emissions over the next few decades. Effective methods to achieve even higher thermal efficiency are to reduce a cooling loss from combustion chamber wall. A multi-hole diesel injector has a significant impact on improving engine thermal efficiency by enhancing a combustion activity and reducing a cooling loss. In this study, two types of diesel injectors - 8-hole and 14-hole - with the same flow rate were tested under heavy-duty diesel engine condition. Heat release rate, energy balance and engine emissions were investigated using the single-cylinder engine with displacement of 1,478 cc. Furthermore, an optical engine was used to observe quantitative spray penetration and flame development from shadowgraph imaging and analyze flame temperature by a two-color method.
Journal Article

A Method for Turbocharging Single-Cylinder, Four-Stroke Engines

2018-07-24
Abstract Turbocharging can provide a low cost means for increasing the power output and fuel economy of an internal combustion engine. Currently, turbocharging is common in multi-cylinder engines, but due to the inconsistent nature of intake air flow, it is not commonly used in single-cylinder engines. In this article, we propose a novel method for turbocharging single-cylinder, four-stroke engines. Our method adds an air capacitor-an additional volume in series with the intake manifold, between the turbocharger compressor and the engine intake-to buffer the output from the turbocharger compressor and deliver pressurized air during the intake stroke. We analyzed the theoretical feasibility of air capacitor-based turbocharging for a single-cylinder engine, focusing on fill time, optimal volume, density gain, and thermal effects due to adiabatic compression of the intake air.
Journal Article

Exploring the Potential of Miller Cycle with and without EGR for Maximum Efficiency and Minimum Exhaust Emissions in a Heavy-Duty Diesel Engine

2019-09-03
Abstract In order to improve the fuel conversion efficiency and meet more stringent exhaust emissions regulations, Miller cycle and exhaust gas recirculation (EGR) have been researched as separate means to reduce carbon dioxide (CO2) and pollutant emissions from the internal combustion engines. In this article, an experimental work was carried out to explore the potential benefits of Miller cycle operation via late intake valve closing (LIVC) with and without EGR in a single-cylinder heavy-duty (HD) diesel engine equipped with a variable valve actuation (VVA) system. The overall engine-out emissions, fuel conversion efficiency, and estimated urea consumption in the selective catalytic reduction (SCR) aftertreatment were analysed and compared over the World Harmonized Stationary Cycle (WHSC) for different combustion control strategies.
Standard

TEST PROCEDURE FOR THE MEASUREMENT OF GASEOUS EXHAUST EMISSIONS FROM SMALL UTILITY ENGINES

1993-02-01
HISTORICAL
J1088_199302
This SAE Recommended Practice specifies a uniform procedure for the evaluation of gaseous exhaust emissions from small utility engines typically less than 20 kW. Details of engine test setup and exhaust gas analysis techniques are specified with the intent of providing a uniform and reproducible method of measurement. The intent has been to allow as much flexibility as possible in the physical construction of the experimental apparatus. Therefore, only those portions of the apparatus whose operation is critical to the accurate measurement of emissions levels are prescribed in detail. An engine test procedure including a test sequence is outlined such that it would cover the various applications in which small engines are used. The intent is to provide an understanding of the levels of exhaust emissions and does not imply that in a given application, an engine would operate in all the modes outlined in the test procedure.
Technical Paper

Performance of a Heavy Duty DME Diesel Engine - an Experimental Study

2007-10-30
2007-01-4167
Combustion characteristics of dimethyl ether, DME, have been investigated experimentally, in a heavy duty single cylinder engine equipped with an adapted common rail fuel injection system, and the effects of varying injection timing, rail pressure and exhaust gas recirculation on the combustion and emission parameters. The results show that DME combustion does not produce soot and with the use of exhaust gas recirculation NOX emissions can also be reduced to very low levels. However, high injection pressure and/or a DME adopted combustion system is required to improve the mixing process and thus reduce the combustion duration and carbon monoxide emissions.
Technical Paper

The Interaction of Fuel Spray and Air Swirl in a Diesel Combustion Chamber with Nitrogen Gas Circulation

1990-09-01
901580
A single cylinder engine was modified into a photographic test equipment. A new method-filling and cycling nitrogen gas to the cylinder-was used to keep the fuel in combustion chamber out of firing. Tests were carried out at three fuel injection pressure and three gas swirl rates. The chamber swirl rate was measured by hot-wire anemometer, the fuel spray pictures were taken by a high speed camera. By reference to the experimental results, the spray bevaviers in swiling flow were discussed both in the main injection and the end injection periods.
Technical Paper

Analysis of Scavenged Pre-Chamber for Light Duty Truck Gas Engine

2017-09-04
2017-24-0095
An ongoing research and development activities on the scavenged pre-chamber ignition system for an automotive natural gas fueled engine is presented in this paper. The experimental works have been performed in engine laboratory at steady state conditions on a gas engine with 102 mm bore and 120 mm stroke, converted to a single cylinder engine. The in-house designed scavenged pre-chamber is equipped with a spark plug, fuel supply and a miniature pressure sensor for detailed combustion diagnostics. The engine was operated at constant speed, fully open throttle valve and four different fueling modes with or without spark discharge. A partly motored mode allowed direct evaluation of the pre-chamber heat release. The experimental data acquired in this research served as a validation data for the numerical simulations. The performed tests of prototypes and calculations have recently been expanded to include 3-D flow calculations in the Ansys Fluent software.
Technical Paper

Spark Ignited Direct Injection Natural Gas Combustion in a Heavy Duty Single Cylinder Test Engine - Nozzle Included Angle Effects

2017-03-28
2017-01-0781
The increased availability of natural gas (NG) in the United States (US) and its relatively low cost versus diesel fuel has increased interest in the conversion of medium duty (MD) and heavy duty (HD) engines to NG fueled combustion systems. The aim for development for these NG engines is to realize fuel cost savings and increase operating range while reduce harmful emissions and maintaining durability. Traditionally, port-fuel injection (PFI) or premixed NG spark-ignited (SI) combustion systems have been used for light duty LD, and MD engines with widespread use in the US and Europe [1]. However, this technology exhibits poor thermal efficiency and is load limited due to knock phenomenon that has prohibited its use for HD engines. Spark Ignited Direct Injection (SIDI) can be used to create a partially stratified combustion (PSC) mixture of NG and air during the compression stroke.
Technical Paper

Development of a Heavy Duty Nozzle Coking Test

2013-10-14
2013-01-2674
The diesel engine is still one of the most common and most efficient mobile energy converters. Nevertheless, it is troubled by many problems, one of them being nozzle coking. This is not a new problem; however, due to the introduction of more advanced injection systems and a more diverse fuel matrix, including biofuels, the problem has become more complex. The nozzle holes are also much narrower today than when the problem first appeared and are therefore more sensitive to coking. Two CEC sanctioned coking tests exist for diesel engines, but no universally accepted test for heavy duty engines. In this paper, tests have been performed with B10 doped with 1 ppm zinc on a single cylinder engine, based on a heavy duty engine, with the purpose to develop a simple accelerated coking test. To have relevance to real usage, the test was based on real engine load points from a high power Euro V engine calibration. The coking propensity was studied in an engine speed sweep at max load.
Technical Paper

NVH Refinement using Structural Optimization for Low-Powered Tractor

2022-10-05
2022-28-0109
NVH is very important topic in development of a vehicle. Legislative requirements for driver ear level, the comparison to competitor vehicles in terms of noise and vibration as well as sound quality set very challenging targets. High noise at Driver Ear Level (DEL) and tactile vibrations of tractor is the major cause of exhaustion to the operator. With growing competition there is need for the tractor manufacturers to control noise and vibration levels. Recognizing the corrective measures to reduce the noise and vibration has a greater impact in increasing the efficiency of the product and operator comfort. Objective of this paper is to control vehicle level noise and vibrations using vehicle level structure modifications. It includes airborne and structure borne NVH study on a tractor by measuring sound pressure and vibration levels at vehicle level. Single cylinder engine was mounted on light weight structure to meet the power and torque requirements in the tractor.
Technical Paper

A Performance Study of Iso-Butanol-, Methanol-, and Ethanol-Gasoline Blends Using a Single Cylinder Engine

1993-11-01
932953
The objective of this study was to evaluate iso-butanol (C4H9OH) as an alternative fuel for spark ignition engines. Unlike methanol (CH3OH) and ethanol (C2H5OH), iso-butanol has not been extensively studied in the past as either a fuel blend candidate with gasoline or straight fuel. The performance of a single cylinder engine (ASTM=CFR) was studied using alcohol-gasoline blends under different input parameters. The engine operating conditions were: three carburetor settings (three different fuel flow rates), spark timings of 5°, 10°, 15°, 20°, and 25° BTDC, and a range of compression ratios from a minimum of 7.5 to a maximum of 15 in steps of one depending on knock. The fuels tested were alcohol-gasoline blends having 5%, 10%, 15%, and 20% of iso-butanol, ethanol, and methanol. And also as a baseline fuel, pure gasoline (93 ON) was used. The engine was run at a constant speed of 800 RPM.
Technical Paper

LDV Measurement of Transfer Port Efflux Velocities in a Motored Two-Stroke Cycle Engine

1992-09-01
921694
The measurement of transfer port efflux velocities using laser doppler velocimetry (LDV) in a motored model two-stroke engine is described. The single cylinder engine used is of two port loop scavenged design, externally blown to provide scavenge flow into the cylinder during the entire port open period. LDV measurements were taken along a vertical path, central to the transfer duct, at the port exit over a range of crankangles at motoring speeds of 225rpm, 600rpm, and 900rpm. At 225rpm further measurements were taken for a range of delivery ratios from 0.7 to 2.0. Relatively uniform velocity profiles indicate plug like flow issuing from the port under most conditions. The resultant flow direction is seen never to align with the transfer duct walls, but to vary as a function of crankangle. Quantitative analysis of angles defining mean flow direction reveal that dynamic efflux behaviour is essentially similar for all tested speeds and delivery ratios.
Technical Paper

Predicting the Performance Characteristics of Twin-Cylinder Two- Stroke Cycle Engines for Outboard Motor Applications

1988-09-01
881266
Previous papers from The Queen's University of Belfast have shown the application of digital computers in simulating the unsteady gas flow and thermodynamic processes in single cylinder engines having various types of exhaust systems. This paper outlines the results of an investigation of twin cylinder engines of the outboard motor type where compact and complex exhaust systems are used to optimise the performance characteristics within a specified package size. Measured and predicted pressure-time histories for the exhaust and open cycle cylinder are presented for a 350cm3, twin cylinder test engine, which has been extensively modified to emulate the porting configuration and performance characteristics of two production outboard motor engines. Also compared are the measured and predicted output performance data for the engines, where all of the predicted data is produced by a new twin cylinder simulation program incorporating a simple constant pressure junction model.
Technical Paper

Initial Development of a Two-Stroke Cycle Diesel Engine for Automotive Applications

1987-09-01
871643
A three cylinder two-stroke cycle diesel engine is proposed for automotive use. The engine is of the simple loop or cross-scavenging type with a crosshead seal and under piston scavenging pump. This paper records the initial investigations of this concept using a purpose built single cylinder engine. Results from different combustion systems are presented together with tests with the same engine when using an external air supply. Measurements from a parallel investigation using a laser doppler anemometer to measure air swirl motion within one of the chambers are also presented.
Technical Paper

Injection Process of the Synthetic Fuel Oxymethylene Ether: Optical Analysis in a Heavy-Duty Engine

2020-09-15
2020-01-2144
Oxygenated synthetic fuels such as oxymethylene ether (OME) are a promising approach to reduce the emissions of diesel engines and to improve sustainability of mobility. The soot-free combustion of OME allows an optimization of the combustion process to minimize remaining pollutants. Considering the injection system, one strategy is to decrease the rail pressure, which has a positive impact on the reduction of nitrogen oxides without increasing the particle formation. Furthermore, due to the reduced lower heating value of OME compared to diesel fuel, an adaptation of the injector nozzle is recommended. This work describes a method for analyzing the injection process for OME, using the Mie scattering effect in an optically accessible heavy-duty diesel engine. The design of the 1.75 l single cylinder engine allows operation up to 300 bar peak cylinder pressure, providing optical access through the piston bowl and through a second window lateral below the cylinder head.
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