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Heat seekers While engineers debate the use of thermal-imaging sensors for ADAS, their capability and value are being proven for AVs of all levels. EV battery-materials testing gets physical Reliable materials-testing methodologies are vital for progress in electric-vehicle battery development. A leader in the field explains. Engineered in plastic SPE's annual awards highlight new and interesting materials and their applications. Tremec's supercar DCT To polish the 2020 mid-engine Corvette's driving prowess, GM and Tremec engineers joined forces to create a new and better auto-mated transaxle.

Reverse Engineering the Boeing E-3 Sentry's Secondary Flight Controls Vanadium - A Green Metal Critical to Aerospace and Clean Energy Thrust in Space - The Nuances of Thruster Valve Design 3D Printing Aerodynamic Improvements Cryogenic-Capable Isolators Improve the Performance of Millimeter-Wave Systems by Lowering Noise Levels Detection with Quantum Radar A new radar prototype utilizes quantum entanglement as a method of object detection. Preliminary Development of an Integrated Mobility, Lethality, and Survivability Soldier Performance Testing Platform Developing a methodology that incorporates objective measures of performance and is sensitive to changes in soldier-system equipment could help guide equipment manufacturers during product development and acquisition. Bore Elevation and Azimuth Measurement System (Beams) Newly developed laser apparatus verifies that the pointing accuracy requirement of a weapon's fire control system is met.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

2021 Mustang Mach-E Ford's first dedicated electric platform reveals the challenges and opportunities in developing a state-of-the-art EV. E-Motorcycle project pushes battery boundaries For Triumph's TE-1 project, new materials and cell technologies target greater energy density and overall performance. Williams Advanced Engineering's CEO explains. Tracking the battery-market battleground Production scale, yield and new cell technologies are challenging EV battery-cell suppliers, explains an expert at IHS Markit.

Wiring UAVs The development of electronic architectures for UAVs and UCAVs marks a major step-change in the evolution of military aircraft as significant as the emergence of jet propulsion more than 60 years ago. Distributed simulation A new modeling technique is applied to a HALE UAV power system using detailed subsystem simulations of the turbine engine, generators, and loads. Tradition, transition, and transformation SAE 100 Future look: As the sun sets on the first 100 years of SAE, we refllect on a proud and rich tradition of contribution to the transportation industry. The battle for information flow SAE 100 Future look: Epic Data recognizes that the recent development of highly secure, futuristic real-time information flows provide a tremendous competitive advantage to field commanders making life or death decisions.

Safeguarding aircraft systems How several systems suppliers, airframers, and researchers have approached the need for increased system safeguards and protection against lightning strikes. One last look back A review of the technology news, discussions, and announcements from the first Aerospace Congress & Exhibition held September 10-13 in Seattle, WA. Powering unmanned aircraft Pratt & Whitney Canada is developing and testing a commercial turbofan engine derivative for high-altitude unmanned air vehicle applications. 737-800 winglet integration A joint venture between Boeing and Aviation Partners Inc. is involved in developing a performance improvement for in-service aircraft.

F-35 manufacturing ergonomics addressed Human-factors simulation from Delmia is playing a key role as Northrop Grumman tools up for work on the Joint Strike Fighter. Keeping it together: design, development, and maintenance It is only in relatively recent years that the full meaning of integrating manufacturing and maintenance as part of the design and development processes has been grasped by the aerospace industry. Exploring the boundaries of our solar system SAE 100 Future look: In addition to helping enable NASA's new vision of taking humans back to the moon and paving the way to Mars and beyond, two robotics space science missions are preparing to explore the outermost and innermost edges of our solar system. What's on the horizon for space SAE 100 Future look: Dramatic changes in the Earth's climate are certain to drive humanity's search for alternative fuel sources.

Noise and vibrations control A variety of active and passive methods can be used to reduce cabin noise and fuselage vibration. Bringing efficiency to flight testing To meet itsgoal of one new aircraft activity each year, Bombardier's Flight Test Center has sought to reduce aircraft development cycle time by focusing on test planning, safety, and configuration control. Propulsion flight testing Originally conceived for just the GE90 aircraft engine program, GE Aircraft Engines' Boeing 747 flying test bed has evolved into the company's primary commercial engine test aircraft. Top technologies for 2000 Each month, "Aerospace Engineering" publishes the latest technologies. The "Aerospace Engineering" editors have reviewed thousands of reader responses during the past year and have chosen the "best of the best" along with runners-up.

Simulation solves C5 cargo door problem Dynamic analysis software allows engineers to solve fatigue-related problems without prototypes. UAV development Although unmanned aerial vehicles (UAVs) have been employed successfully by the U.S. military to date, many development and operational challenges remain for these to become viable alternatives for manned aircraft. Aircraft engine testing: the test tig developer Engineers at Belcan's Advanced Engineering & Technology Division share their insights and experiences on the development of aircraft gas turbine test rigs and stands. This is the first installment of a three-part series on aircraft engine testing. Looking back at factory automation The ability to improve quality while substantially reducing the cost of production and span times is becoming a necessity to complete in today's aerospace industry.

Flying safer Software is being designed to predict pending failures, warn pilots, and maybe even fly the plane. CMM + laser probe = complete inspection Sonaca gave up its manual inspection methods in favor of a digital approach to save time- and money. A rounded view of fibers The use of fibers for aerospace gyroscope applications- notably inertial navigation and platform stabilization- is common now, but it was not always so. Piston engine propulsion SAE 100 Future look: As the propulsion industry looks to the future, the barriers remain challenging, the drivers more critical, but the innovations more promising. What's downstream in turbine technology SAE 100 Future look: Gas turbine machines-aviations, industrial, and vehicular- are versatile and cost-effective machines used for the provision of electricity, mechanical load power, and propulsion.

Marotta turns things around The valve-making company used to have trouble getting product out the door on time, but it has improved its turnaround dramatically via lean thinking. A view from the factory Manufacturing techniques and materials used in other industries may be debuting at aerospace factories near you. Reverse engineering Using digital processes accelerates design and increases manufacturing quality. Fine-tuning aerodynamics The aerospace industry relies on massive amounts of computing power to continually simulate, test, and optimize vehicles for reliability and accuracy.

Fastener industry on fast track of change Technologies developed for fastening of metal aerospace parts are being transferred for bonding of composite parts. Moving toward sensor standardization One of the challenges facing aerospace developers is getting accurate test data from the many sensors used to monitor performance, simplifying setup and calibration. Wing design opens the envelope Technology presented at ACE describes a design process for a lightweight wing with an aerodynamic shape that is optimal for a large part of the cruise flight.

More-electric small turbofan engines The aerospace industry demands continuous improvement of propulsion engines as well as timely response to the new and changing requirements for them. Zero-emissions aircraft Researchers explore the potential application of alternative fuels and propulsion systems for aircraft that include a business jet and single-engine propeller aircraft. Integration releases the reins Cessna's new Citation Mustang launches the company into a new market for business jets, helped by the latest PLM solutions from IBM. Military: general A military flight-control system proposed for use in general aviation uses inverse control to decouple the flight controls and to modify the handling qualities of the aircraft, while employing articficial neural networks to compensate for any modeling errors.

Designing high-bypass nacelle inlets Simulation significantly reduces the time required of engineers at Goodrich to evaluate inlet performance and preliminary designs. Virtually eliminating prototypes IBM PLM Solutions developed by Dassault Systemes have enabled Dassault Aviation to meet the challenges of the executive business jet market with a new virtual platform. DOD looking for faster fixes The U.S. military is in the midst of a mighty push at its bases and depots to shorten the time it takes to get aircraft, trucks, tanks, and other weapon systems out the gate after they arrive for repair. A vision of military and civilian aviation tomorrow SAE 100 Future look: At Dessault Aviation, we believe the quest to fly "higher, faster, and further" that moved moved aviation's pioneers will continue to blaze new trails in the 21st century.

From concept in mind to product in hand Compatibility between tools for design and manufacturing engineers is improving, though it's still fraught with potential pitfalls. Cockpits on display Larger (and eventually bendable) flight displays use commercial technology for both new production and retrofit applications. Interior interests Makers of business aircraft take different approaches to designing interiors. Aerospace proves its metal Aluminum lithium, magnesium alloys, titanium metal matrix composites, and advanced coatings are all part of the future of flying.

Showing how it's done Engineers are using software to better manage product development data, and applying tools to a new class of problems. NASA goes deep The agency's new long-term space exploration program starts with a return to the moon and will ultimately enable future exploration of Mars and other solar system destinations. Farnborough preview In an event that happens just once every two years, bringing the multitudes together, it is important to get as much technology as possible into the open and to find solutions to hard problems. Seats under crash loading The FAA and academia have conducted aircraft seat drop tests to compare and contrast passenger crash protection. A fluid approach Aerospace engineers have started using CFD software earlier and earlier in the design process.

Full throttle for engine solutions Powering aircraft from Mach 2 fighters to tiny hovering UAVs, military engine technology is now operating on a very broad front. Design and production flexibility together with reduced in-service costs are priorities. To the breaking point Test engineers use new rigs and data-acquisition equipment on the latest generation of pneumatics, engines, and airframes. PCs move into the cockpit Pilot training is getting a bit less expensive with the introduction of more portable flight simulations.

Robot reliance There is plenty of room for growth in the use of robots among aerospace companies. The energy-optimized aircraft Aerospace sings the body electric with the integration of stand-alone electric subsystems. Flying into cleaner skies Engine efficiency saves money, trims pollutants. A fascination with fasteners Lack of manufacturing capacity is just one reason for a shortage of aerospace fasteners.

Next-generation space transportation NASA narrows its search for a successor to the Space Shuttle. Air-traffic-control modernization "Aerospace Engineering" provides an update of the latest air-traffic management activities taking place in the U.S. and China. Aircraft undercarriage concept Engineers at SUS21 Co. Inc. and the Kyoto Institute of Technology have developed an aircraft suspension system that features shock isolation to reduce abrupt deceleration and impact force on aircraft wheels. Simulating Superplastic forming BAE Systems' engineers developed modeling tools and techniques to optimize superplastic forming of titanium structures.

Implementing CAD systems Several aerospace companies have employed new CAD systems to achieve cost savings as well as improved functionality. Nose gear shimmy damping Lord Corp. has adapted surface-effect technologies to the development of nonhydraulic nose gear shimmy dampers.