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Automotive Engineering: June 2018

2018-06-01
Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?
Video

SAE Demo Day in Tampa - City and State Perspectives

2018-08-14
Dramatic changes in transportation are coming. Cities and states looking to be at the forefront and reap the benefits, need an engaged and informed citizenry. Hear how the SAE Demo Day in Tampa supported Florida's AV initiatives and can benefit states nationwide.
Video

SAE Demo Day in Tampa - Public Perception

2018-08-14
The public sees endless reports about self-driving cars. Some are breathless, others scary. Yet outside of small tech and policy circles, few people have actually experienced this coming technology. SAE gave people the opportunity May 2018 in Tampa. Hear what they had to say after the experience.
Video

Your Bridge to Success in the Real World

2018-07-25
Students share how SAE Membership has opened doors for their careers, provided educational opportunities and hands-on experiences that has helped them to become a better engineer.
Video

SAE Moves You

2018-07-30
Meet the engineers shaping the world of mobility and driving the future of engineering.
Technical Paper

The Modeling of Mold Filling in Structural Reaction Injection Molding

1996-04-01
91A118
The main use of FRC in automobiles, with the exception of a few specialized low volume vehicles, has been until now in semistructural parts. One of the most promising process in development today, that may play major role in future structural composite fabrication, is based on SRIM technology. The rapid and extensive introduction of this process goes also through the development of deeper theoretical knowledge of the process and the development of computer simulation to aid mold design and choice of proper processing parameters. To contribute SRIM advancement, a preliminary model has been developed for viscosity changes, extent of the reaction and temperature rises, associated with the mold filling stage, as well as a simple software to evaluate the pressure drop through different combinations of reinforcements.
Technical Paper

Integration and Validation of Sheet Metal Forming Simulation Computer Programs Into the Design Process

1996-04-01
91A121
In order to improve the design of drawn parts and to reduce the number of trial and error tests, Renault has undertaken the development and the validation of various finite element procedures and codes. This paper describes the function of each software and its level of integration into the design process. One of them is already an operational tool used be planners whilst the others are still in the validation phase. Selected examples show typical applications of the computer programs on automotive parts.
Technical Paper

Crash Performance of Rtm Composites for Automotive Applications

1996-04-01
91A120
This paper describes the experimental activity carried out at Aerospace Engineering Department of Politecnico di Milano about energy absorption capability of glass-epoxy RTM specimens, representative of automotive crash front structure sub-components. After the analysis of some automotive crashworthiness aspects, especially relevant to the structural adoption of composite materials, the specimen used and the technological route to produce them are described. Then experimental arrangements, test procedure and measurement technique, relevant to static and crash test are presented. Finally test results, reported in the form of numerical values, diagrams and high-velocity films are shown and critically commented.
Technical Paper

Multifunctional Glasses for Automotive

1996-04-01
91A109
The windows of a vehicle have to satisfy the following driver and passenger needs concerning visibility and climate perception both related to active safety: transparency, reluctance, dazzling, glare and diffused light (scattering). All functions are related to visibility and so to the optics of glazing, solar control, deicing, defogging, demisting. The task of material science is to find the multifunctional glasses solving simultaneously problems of visibility, safety and comfort. Particular kind of glasses, colored, wired, coated, electrochromic, liquid crystal, photochromic can be already considered solutions which can operate passively or actively. The example of passive solar control and active heatable coated glasses is shown as a possible practical multifunctional glass very soon.
Technical Paper

A Driving Simulator Using Microprocessors

1988-03-01
871156
An inexpensive driving simulation system with sufficient fidelity has been developed. The system produces motion cues of four degrees of freedom, visual and auditory cues, and control feel on the steering wheel. This paper describes the features of this newly developed system and gives examples that demonstrate its effectiveness. The motion cues provided in this system are yaw, heave, and lateral and fore/aft accelerations. The lateral and fore/aft accelerations are simulated by tilting the simulator compartment. A computer-processed road image is given through a CRT monitor. The restoring torque of the steering wheel is produced by an electrical servosystem via a coil spring. Cruising sound is given in order to improve speed perception. Since the system uses digital computers, the vehicle characteristics are altered easily by merely rewriting the software. This enables us to simulate special vehicle dynamics such as front & rear wheel steering.
Technical Paper

Engine Control System for Lean Combustion

1988-03-01
871171
In order to achieve lean burn engine control system, it is necessary to develop high accuracy air fuel ratio control technology including transient driving condition and lean burn limit expansion technology. This paper describes the following. 1 The characteristics of the transient response of the fuel supply are clarified when various kinds of air flow measuring methods and fuel injection methods are used. 2 To achieve stable combustion in lean mixture, fine fuel droplet mixture, whose diameter is less than 40 μm, needs to be supplied.
Technical Paper

A Study on the Performance of Guideway Bus Steering Control System

1988-03-01
871231
In this paper a computer simulation study on the effects of steering parameters on lateral dynamics of the guideway bus to contribute to a development practice of designing optimum steering control system are dealt with. A stability limit of vehicle lateral motion is analyzed and an emphasis is laid on the effects of moment of inertia of a conventional steering wheel and lateral elasticity of the guide rail which have proven to reduce the critical vehicle speed. It is pointed out conclusively that a normal bus equipped with additional simple guidance equipments can be guided smoothly on a simple guideway at adequately high vehicle speed.
Technical Paper

A Procedure for Evaluating Cycle Emissions from Raw Exhaust Gas Analyses

1988-03-01
871194
A procedure has been developed for evaluating equivalent drive cycle emission results from raw exhaust gas emissions data obtained from an engine under test on a computer controlled Vehicle Simulator Engine Dynamometer. The emitted species data is integrated with the air intake flow rate to determine the total mass of emissions, after correcting for the reduction in exhaust gas mass due to precipitation of the moisture of combustion. This procedure eliminates the need for the Constant Volume Sample (CVS) System attached to the vehicle exhaust while undergoing simulated drive testing on a chassis dynamometer to evaluate compliance of the test vehicle with the Australian Design Rules, ADR27 and ADR37. Sources of error with the procedure are examined by comparing the fuel consumption measured using a volumetric technique during the test with that evaluated by a carbon balance procedure as given in the Australian Design Rules.
Technical Paper

The Reality of Problem Solving

1999-05-10
1999-01-1626
Structured problem solving methods are utilized in the automotive industry for the efficient resolution of quality issues in manufacturing. Several problem solving methodologies have been developed, each with the same basic philosophy to prevent problem reoccurrence. Numerous barriers inhibit the effectiveness of problem solving. Although some tactical barriers may be overcome by training personnel, the majority of barriers are strategic or cultural in nature. Barriers at these two levels can only be removed by management level personnel. Management must shift its focus from firefighting to problem prevention. This shift can only be realized if problem prevention is addressed during design.
Technical Paper

Application of Shape Memory Alloys for Leading Edge Deicing

1999-04-20
1999-01-1585
Ice accumulation on aircraft wings during flight is a dangerous situation. To deal with this problem, current deicing systems either prevent ice accumulation by heating or break the ice layer once it is formed by dynamic motion of a leading edge device such as a boot. These systems may be deficient due to excessive energy requirements or ineffectiveness. In this project, the feasibility of using shape memory alloy (SMA) composite material for deicing purposes is investigated. SMA such as Nitinol wire has an unusual characteristic where it can be trained to generate a compressive strain upon application of an electric current through the wire. Several different versions of two inch radius semi-circular SMA composite specimen were manufactured and tested at Wichita State University. Ice was successfully shed in static icing tests while each of the subsequent versions reduced the power input requirement.
Technical Paper

Analysis and Development of Inline Helmholtz Resonator through Computer Simulation for Elimination of Low Frequency Intake Noise Character

1999-05-17
1999-01-1662
The air induction system of an automobile engine contributes to the noise level generated by a passenger car. The contribution is significant in the perception of vehicle noise quality. There is a great value in reducing and controlling passenger car air induction noise. Helmholtz resonators are widely used for noise reduction in vehicle induction and exhaust system. These resonators are usually mounted as side branch volumes to the main induction system, occupying larger space. The design presented here describes the use of compact inline Helmholtz resonator (Patent application no. 190/Bombay/98) for elimination of low frequency noise character in passenger car. Finite element model of the acoustic cavity of induction system along with the inline resonator is made. The transmission loss characteristics computed analytically correlates very well with the experimental transmission loss characteristics.
Technical Paper

Exhaust Muffler Design and Analysis Using a Boundary Element Method Based Computer Program

1999-05-17
1999-01-1661
Typical automotive muffler designs contain complex internal components such as extended inlet/outlet tubes, thin baffles with eccentric holes, internal connecting tubes, perforated tubes, perforated baffles, flow plugs and sound-absorbing materials. An accurate performance prediction for highly complicated muffler designs would greatly reduce the effort in fabricating and testing of multiple design iterations for engineers. This paper discusses the use of a component-based computer simulation tool for design and analysis of exhaust mufflers. A comprehensive computer program based on the Direct Mixed-Body Boundary Element Method was developed to predict the transmission loss characteristics of muffler systems. The transmission loss is calculated by an improved four-pole method that does not require solving the boundary element matrix twice at each frequency, and hence, it is a significantly faster approach when compared to the conventional four-pole method.
Technical Paper

Lean Ergonomics: Twelve Simple Rules to Fit Jobs to People

1999-05-10
1999-01-1636
This paper provides twelve rules to help reduce four key ergonomic risk factors (force, frequency, posture and mechanical stress). These rules were developed to assist individuals who may not have received extensive ergonomic training but who are involved in implementing any changes (major or minor) to manufacturing work stations. This includes changes in task and/or changes in equipment. A complete ergonomic analysis of a work situation is a good idea in most cases, but these rules will avoid many of the commonly occurring problems if applied early in the design or modification of a workplace.
Technical Paper

Preparing for High Performance Work Organizations – The UDM / GC Bachelor of Manufacturing Engineering Program

1999-05-10
1999-01-1637
There are many analogies between the development of education and industrial development in the United States during the 1900s. In both segments of our society the emphasis on quantity of output led to the use of ever more specialized tools and concepts with sub-optimization often reducing the overall output quality. More recently both education and industry, especially the manufacturing sector, have recognized the value added concepts of integration, i.e., applying a holistic approach to their operations. In so doing a new workplace has been defined, the “High Performance Work Organization” (HPWO) (1). The discussion of the effects this development has had on manufacturing of goods and services is left to other presentations in this conference. This presentation focuses on an example from education which illustrates how integration of experiential and academic activities has been set as the cornerstone of a new construct for engineering education.
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