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Reduction of CO2 Emissions using Variable Compression Ratio MCE-5 VCRi Technology - Facts & Prospects

2012-05-10
Downsizing and downspeeding are two efficient strategies to reduce vehicles CO2 emission, provided that high BMEP can be achieved at any engine speed under clean, safe, stable and efficient combustion. With a 6:1 minimum compression ratio, the MCE-5 VCRi achieves 40 bar peak BMEP at 1200 rpm with no irregular combustion. If peak BMEP is maintained below 35 bar, fuel enrichment is no longer necessary. When running at part loads, the engine operates at high compression ratios (up to 15:1) to minimize BSFC and maximize the sweet spot area on the map. Next generation MCE-5 VCRi engines will combine VCR and stoichiometric charges, highly diluted with external cooled EGR, in order to improve part loads efficiency by means of both the reduction in heat and pumping losses, and the optimization of compression-expansion ratio. This strategy, added to downsizing-donwspeeding, requires high-energy ignition systems to promote repeatable, stable, rapid and complete combustion.
Journal Article

Application of a Flow Field Based Heat Transfer Model to Hydrogen Internal Combustion Engines

2009-04-20
2009-01-1423
A realistic modeling of the wall heat transfer is essential for an accurate analysis and simulation of the working cycle of internal combustion engines. Empirical heat transfer formulations still dominate the application in engine process simulations because of their simplicity. However, experiments have shown that existing correlations do not provide satisfactory results for all the possible operation modes of hydrogen internal combustion engines. This paper describes the application of a flow field-based heat transfer model according to Schubert et al. [1]. The models strength is a more realistic description of the required characteristic velocity; considering the influence of the injection on the global turbulence and on the in-cylinder flow field results in a better prediction of the wall heat transfer during the compression stroke and for operations with multiple injections. Further an empirical hypothesis on the turbulence generation during combustion is presented.
Journal Article

Advanced Control System of Variable Compression Ratio (VCR) Engine with Dual Piston Mechanism

2009-04-20
2009-01-1063
A dual piston Variable Compression Ratio (VCR) engine has been newly developed. This compact VCR system uses the inertia force and hydraulic pressure accompanying the reciprocating motion of the piston to raise and lower the outer piston and switches the compression ratio in two stages. For the torque characteristic enhancement and the knocking prevention when the compression ratio is being switched, it is necessary to carry out engine controls based on accurate compression ratio judgment. In order to accurately judge compression ratio switching timing, a control system employing the Hidden Markov Model (HMM) was used to analyze vibration generated during the compression ratio switching. Also, in order to realize smooth torque characteristics, an ignition timing control system that separately controls each cylinder and simultaneously performs knocking control was constructed.
Journal Article

Thermodynamic Analysis of SI Engine Operation on Variable Composition Biogas-Hydrogen Blends Using a Quasi-Dimensional, Multi-Zone Combustion Model

2009-04-20
2009-01-0931
In this work, a quasi-dimensional, multi-zone combustion model is analytically presented, for the prediction of performance and nitric oxide (NO) emissions of a homogeneous charge spark ignition (SI) engine, fueled with biogas-H2 blends of variable composition. The combustion model is incorporated into a closed cycle simulation code, which is also fully described. Combustion is modeled on the basis of turbulent entrainment theory and flame stretch concepts. In this context, the entrainment speed, by which unburned gas enters the flame region, is simulated by the turbulent burning velocity of a flamelet model. A flame stretch submodel is also included, in order to assess the flame response on the combined effects of curvature, turbulent strain and nonunity Lewis number mixture. As far as the burned gas is concerned, this is treated using a multi-zone thermodynamic formulation, to account for the spatial distribution of temperature and NO concentration inside the burned volume.
Journal Article

Numerical Investigation of Non-Reacting and Reacting Diesel Sprays in Constant-Volume Vessels

2009-06-15
2009-01-1971
A numerical investigation on a series of Diesel spray experiments in constant-volume vessels is proposed. Non reacting conditions were used to assess the spray models and to determine the grid size required to correctly predict the fuel-air mixture formation process. To this end, not only computed liquid and vapor penetrations were compared with experimental data, but also a detailed comparison between computed and experimental mixture fraction distributions was performed at different distances from the injector. Grid dependency was reduced by introducing an Adaptive Local Mesh Refinement technique (ALMR) with an arbitrary level of refinement. Once the capabilities of the current implemented spray models have been assessed, reacting conditions at different ambient densities and temperatures were considered. A Perfectly Stirred Reactor (PSR) combustion model, based on a direct integration of complex chemistry mechanisms over a homogenous cell, was adopted.
Journal Article

Metering Characteristics of a Closed Center Load - Sensing Proportional Control Valve

2009-10-06
2009-01-2850
The investigation of the flow through the metering section of hydraulic components plays a fundamental role in the design and optimization processes. In this paper the flow through a closed center directional control valve for load -sensing application is studied by means of a multidimensional CFD approach. In the analysis, an open source fluid-dynamics code is used and both cavitation and turbulence are accounted for in the modeling. A cavitation model based on a barotropic equation of state and homogeneous equilibrium assumption, including gas absorption and dissolution in the liquid medium, is adopted and coupled to a two equation turbulence approach. Both direct and inverse flows through the metering section of the control valve are investigated, and the differences in terms of fluid - dynamics behavior are addressed In particular, the discharge coefficient, the recirculating regions, the flow acceleration angle and the pressure and velocity fields are investigated and compared.
Journal Article

Influence of a Multispark Ignition System on the inflammation in a Spray-guided Combustion Process

2009-09-13
2009-24-0117
This study describes tests with a fast clocked multispark ignition system intended to improve the stability of inflammation during charge stratification. The advantage of this ignition system is the capability it provides to adjust the number of sparks, the duration of single sparks and the intensity of the primary current. The basic engine test parameters were first set in an optically accessible pressure chamber under conditions approximating an engine. Two strategies were examined to analyze their effect on inflammation in stratified charge mode. On the one hand, the multispark ignition (MSI) system allows implementing an intermittent spark sequence in the spark gap between the spark plug electrodes. On the other hand, precisely timed pulsing of spark energy into the plasma channel during charge motion can generate a very large deflection of the ignition spark.
Journal Article

On the Establishment of the Analysis and Verification Methods Regarding the Air Ventilation with Very Low Velocity in JEM (KIBO) as the First Manned Space Development in Japan

2009-07-12
2009-01-2552
Japanese Experiment Module (JEM) called KIBO is the first manned space structure in Japan. Among several high technologies of JEM development, achievement of the air ventilation (AV) under the micro gravity was challenging because the requirements were very difficult to meet. The verification test in the module level under the operation of the flight hardware had a serious problem by the natural convection owing to the heat generation by the flight hardware. The analysis had problems how to verify its own validity because the turbulent flow around diffuser exits in addition to the laminar flowfield where the velocity is extremely small. This paper describes the solution of these problems in the analytical and testing verification points of view. As a result, we found our analysis applied to the AV performance could provide the complicated flowfield in low velocity with the effects of turbulent flow as well as natural convection.
Journal Article

Characteristics of Isopentanol as a Fuel for HCCI Engines

2010-10-25
2010-01-2164
Long chain alcohols possess major advantages over the currently used ethanol as bio-components for gasoline, including higher energy content, better engine compatibility, and less water solubility. The rapid developments in biofuel technology have made it possible to produce C 4 -C 5 alcohols cost effectively. These higher alcohols could significantly expand the biofuel content and potentially substitute ethanol in future gasoline mixtures. This study characterizes some fundamental properties of a C 5 alcohol, isopentanol, as a fuel for HCCI engines. Wide ranges of engine speed, intake temperature, intake pressure, and equivalence ratio are investigated. Results are presented in comparison with gasoline or ethanol data previously reported. For a given combustion phasing, isopentanol requires lower intake temperatures than gasoline or ethanol at all tested speeds, indicating a higher HCCI reactivity.
Journal Article

A Normally Aspirated Spark Initiated Combustion System Capable of High Load, High Efficiency and Near Zero NOx Emissions in a Modern Vehicle Powertrain

2010-10-25
2010-01-2196
Turbulent Jet Ignition is an advanced spark-initiated pre-chamber combustion system for an otherwise standard spark ignition engine found in current on-road vehicles. This next-generation pre-chamber design simply replaces the spark plug in a conventional spark ignition engine. Turbulent Jet Ignition enables very fast burn rates due to the ignition system producing multiple, widely distributed ignition sites, which consume the main charge rapidly. This high energy ignition system results from the partially combusted (reacting) prechamber products initiating main chamber combustion. The fast burn rates allow for increased levels of dilution (lean burn and/or EGR) when compared to conventional spark ignition combustion, with dilution levels being comparable to other low temperature combustion technologies (HCCI) without the complex control drawbacks.
Journal Article

Flame Kernel Development for a Spark Initiated Pre-Chamber Combustion System Capable of High Load, High Efficiency and Near Zero NOx Emissions

2010-10-25
2010-01-2260
Turbulent Jet Ignition is an advanced spark-initiated pre-chamber combustion system for an otherwise standard spark ignition engine found in current on-road vehicles. This next-generation pre-chamber design simply replaces the spark plug in a conventional spark ignition engine. Turbulent Jet Ignition enables very fast burn rates due to the ignition system producing multiple, widely distributed ignition sites, which consume the main charge rapidly. This high energy ignition system results from the partially combusted (reacting) pre-chamber products initiating main chamber combustion. The fast burn rates allow for increased levels of dilution (lean burn and/or EGR) when compared to conventional spark ignition combustion, with dilution levels being comparable to other low temperature combustion technologies (HCCI) without the complex control drawbacks.
Journal Article

Efficiency and Emissions-Optimized Operating Strategy of a High-pressure Direct Injection Hydrogen Engine for Heavy-duty Trucks

2009-11-02
2009-01-2683
Hydrogen engines are required to provide high thermal efficiency and low nitrogen oxide (NOx) emissions. There are many possible combinations of injection pressure, injection timing, ignition timing, lambda and EGR rate that can be used in a direct-injection system for achieving such performance. In this study, several different combinations of injection and ignition timings were classified as possible combustion regimes, and experiments were conducted to make clear the differences in combustion conditions attributable to these timings. Lambda and the EGR rate were also evaluated for achieving the desired performance, and indicated thermal efficiency of over 45% was obtained at IMEP of 0.95 MPa. It was found that a hydrogen engine with a high-pressure direct-injection system has a high potential for improving thermal efficiency and reducing NOx emissions.
Journal Article

Very Lean and Diluted SI Combustion Using a Novel Ignition System with Repetitive Pulse Discharges

2009-11-03
2009-32-0119
A newly developed small-sized IES (inductive energy storage) circuit with semiconductor switch at turn-off action is successfully applied to an ignition system of a small gasoline internal combustion engine. This IES circuit can generate repetitive nanosecond pulse discharges. An ignition system using repetitive nanosecond pulse discharges is investigated as an alternative to a conventional spark ignition system. The present study focuses on the extension of the operational limits for lean and diluted combustion using the repetitive nanosecond pulse discharges. First, in order to investigate the flame kernel formation process when the repetitive nanosecond pulse discharges are used, the initial flame kernel is observed using Schlieren photography with a high speed camera. As a result, the flame kernel generated by repetitive pulse discharges is larger than by a conventional ignition system.
Journal Article

Ignition Systems for Spray-Guided Stratified Combustion

2010-04-12
2010-01-0598
The success of stratified combustion is strongly determined by the injection and ignition system used. A large temporal and spatial variation of the main parameters - mixture composition and charge motion - in the vicinity of the spark location are driving the demands for significantly improved ignition systems. Besides the requirements for conventional homogeneous combustion systems higher ignition energy and breakdown voltage capability is needed. The spark location or spark plug gap itself has to be open and well accessible for the mixture to allow a successful flame kernel formation and growth into the stratified mixture regime, while being insensitive to potential interaction with liquid fuel droplets or even fuel film. For this purpose several different ignition concepts are currently being developed. The present article will give an ignition system overview for stratified combustion within Delphi Powertrain Systems.
Journal Article

Effect of Fuel and Thermal Stratifications on the Operational Range of an HCCI Gasoline Engine Using the Blow-Down Super Charge System

2010-04-12
2010-01-0845
In order to extend the HCCI high load operational limit, the effects of the distributions of temperature and fuel concentration on pressure rise rate (dP/dθ) were investigated through theoretical and experimental methods. The Blow-Down Super Charge (BDSC) and the EGR guide parts are employed simultaneously to enhance thermal stratification inside the cylinder. And also, to control the distribution of fuel concentration, direct fuel injection system was used. As a first step, the effect of spatial temperature distribution on maximum pressure rise rate (dP/dθmax) was investigated. The influence of the EGR guide parts on the temperature distribution was investigated using 3-D numerical simulation. Simulation results showed that the temperature difference between high temperature zone and low temperature zone increased by using EGR guide parts together with the BDSC system.
Journal Article

Effect of Manifold Orientation on Non-Reacting In-Cylinder Tumble Flows in an IC Engine with Pentroof Piston - An Investigation Using PIV

2010-04-12
2010-01-0956
This paper deals with experimental study of in-cylinder tumble flows in a single-cylinder, four-stroke, two-valve internal combustion engine using a pentroof-offset-bowl piston under non-reacting conditions with four intake manifold orientations at an engine speed of 1000 rev/min., during suction and compression strokes using particle image velocimetry. Two-dimensional in-cylinder tumble flow measurements and analysis are carried out in combustion space on a vertical plane passing through cylinder axis. Ensemble average velocity vectors are used to analyze the tumble flows. Tumble ratio (TR) and average turbulent kinetic energy (TKE) are evaluated and used to characterize the tumble flows. From analysis of results, it is found that at end of compression stroke, 90° intake manifold orientation shows an improvement in TR and TKE compared other intake manifold orientations considered.
Journal Article

Quantitative Study of Concentration and Temperature of a Diesel Spray by Using Planar Laser Induced Exciplex Fluorescence Technique

2010-04-12
2010-01-0878
The Lambert-Beer's coefficient K was measured in a wide range of temperatures (400-1200K) and pressures (2-8.2 MPa) in this paper. Based on the measured MAP of K and principle of energy conservation in the sprays mass and transfer, a quantitative presentation of equivalence ratio and temperature in vapor phase sprays at diesel engine like conditions was put forward. The experimental range of temperatures was 800-1100K and 20-100 kg/m₃ for density. It was found that the maximum equivalence ratio of vapor phase spray remained fairly constant at about 3.0 and the maximum equivalence ratio appearance earlier as the ambient density increased, while the ambient temperature in the constant volume vessel was set at 800K. The maximum equivalence ratio of vapor phase spray increased from about 3.0 to about 3.7 as ambient temperature increased from 800 to 1100K.
Journal Article

CFD-based Modelling of Flow Conditions Capable of Inducing Hood Flutter

2010-04-12
2010-01-1011
This paper presents a methodology for simulating Fluid Structure Interaction (FSI) for a typical vehicle bonnet (hood) under a range of onset flow conditions. The hood was chosen for this study, as it is one of the panels most prone to vibration; particularly given the trend to make vehicle panels lighter. Among the worst-case scenarios for inducing vibration is a panel being subjected to turbulent flow from vehicle wakes, and the sudden peak loads caused by emerging from a vehicle wake. This last case is typical of a passing manoeuvre, with the vehicle suddenly transitioning from being immersed in the wake of the leading vehicle, to being fully exposed to the free-stream flow. The transient flowfield was simulated for a range of onset flow conditions that could potentially be experienced on the open road, which may cause substantial vibration of susceptible vehicle panels.
Journal Article

Applying Detailed Kinetics to Realistic Engine Simulation: the Surrogate Blend Optimizer and Mechanism Reduction Strategies

2010-04-12
2010-01-0541
Designing advanced, clean and fuel-efficient engines requires detailed understanding of fuel chemistry. While knowledge of fuel combustion chemistry has grown rapidly in recent years, the representation of conventional fossil fuels in full detail is still intractable. A popular approach is to use a model-fuel or surrogate blend that can mimic various characteristics of a conventional fuel. Despite the use of surrogate blends, there remains a gap between detailed chemistry and its utilization in computational fluid dynamics (CFD), due to the prohibitive computational cost of using thousands of chemical species in large numbers of computational cells. This work presents a set of software tools that help to enable the use of detailed chemistry in representing conventional fuels in CFD simulation. The software tools include the Surrogate Blend Optimizer and a suite of automated mechanism reduction strategies.
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