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Video

Flexible Real-Time Simulation of Truck and Trailer Configurations

2011-12-05
Real-time simulation of truck and trailer combinations can be applied to hardware-in-the-loop (HIL) systems for developing and testing electronic control units (ECUs). The large number of configuration variations in vehicle and axle types requires the simulation model to be adjustable in a wide range. This paper presents a modular multibody approach for the vehicle dynamics simulation of single track configurations and truck-and-trailer combinations. The equations of motion are expressed by a new formula which is a combination of Jourdain's principle and the articulated body algorithm. With the proposed algorithm, a robust model is achieved that is numerically stable even at handling limits. Moreover, the presented approach is suitable for modular modeling and has been successfully implemented as a basis for various system definitions. As a result, only one simulation model is needed for a large variety of track and trailer types.
Technical Paper

Aero Drag Improvement Study on Large Commercial Vehicles Using CFD Lead Approach

2021-09-22
2021-26-0424
Nowadays, E- commerce and logistics business model is booming in India with road transport as a major mode of delivery system using containers. As competition in such business are on rise, different ways of improving profit margins are being continuously evolved. One such scenario is to look at reducing transportation cost while reducing fuel consumption. Traditionally, aero dynamics of commercial vehicles have never been in focus during their product development although literature shows major part of total fuel energy is consumed in overcoming aerodynamic drag at and above 60 kmph in case of large commercial vehicle. Hence improving vehicle exterior aerodynamic performance gives opportunity to reduce fuel consumption and thereby business profitability. Also byproduct of this improvement is reduced emissions and meeting regulatory requirements.
Technical Paper

Standardized Manual Transmission Control/Shift Patterns for Trucks

1991-11-01
912702
A typical manual truck transmission can vary in complexity from the 3 speeds of a light pick-up to the 20 speeds of a class 8 tractor/trailer combination. A lack of shift pattern standards, increased transmission complexity, and design/manufacturing cost constraints has resulted in many shift pattern designs. This paper will detail most of the existing patterns, the variable components effecting the patterns and explore new pattern configurations and driver ergonomics which could become the standard for all future transmission and control designs.
Technical Paper

The ABS 6S/4K - A Modular System for Simplified Installation in Tractors, Semi-trailers and Trailers

1990-10-01
902213
Today's ABS sytems for commercial vehicles and trailers reflect specific solutions for individual vehicle model wiring and control features. In addition, the chassis mounting requirements for trailer applications uses a separate sealed housing for the relay and other sensitive components. A logical progression of design development resulted in the new ABS 6S/4K open system with the ability of being adaptable to specific vehicle control requirements. A variety of different component arrangements can be accommodated. Accordingly, it does not require a standard wiring harness. Wiring is left optional for the specific vehicle configuration. The housing may be frame mounted without any special protection and therefore can cover both trailer and tractor applications. The housing is designed to provide necessary protection from water and dirt. The electronic senses the peripheral component configuration via a simple “learning” procedure.
Technical Paper

Aerodynamic Performance of a Drag Reduction Device on a Full-Scale Tractor/Trailer

1991-09-01
912125
The effectiveness of an aerodynamic boattail on a tractor/trailer road vehicle was measured in the NASA Ames Research Center 80- by 120- Foot Wind Tunnel. Results are examined for the tractor/trailer with and without the drag reduction device. Pressure measurements and flow visualization show that the aerodynamic boattail traps a vortex or eddy in the corner formed between the device and the rear corner of the trailer. This recirculating flow turns the flow inward as it separates from the edges of the base of the trailer. This modified flow behavior increases the pressure acting over the base area of the truck, thereby reducing the net aerodynamic drag of the vehicle. Drag measurements and pressure distributions in the region of the boattail device are presented for selected configurations. The optimum configuration reduces the overall drag of the tractor/trailer combination by about 10 % at a zero yaw angle.
Technical Paper

Accelerated Corrosion Tests and the Evaluation of New Automotive Brake Line Coatings

1991-10-01
912292
New corrosion resistant coatings for brake tubing have been evaluated by use of the accelerated vehicle corrosion test and the trailer corrosion test. These tests appear useful for comparing the end point perforation resistance of the tubing coating combination and for comparing the corrosion and paint adhesion properties of the coatings, respectively. The paper discusses the procedure and results of the accelerated vehicle corrosion test as well as burst pressure tests after accelerated vehicle corrosion testing.
Technical Paper

FEM Study for Van Trailer Dynamic Performance with Air Suspension

2006-10-31
2006-01-3521
The road impact load and the vibration are the main factors for the commercial vehicle, especially on the van trailer. In this paper, a new method which puts the operating modal identification and power spectrum density (PSD) analysis together was presented. The analysis results coincided with the road test quite well. The power spectrum response was obtained and the fatigue life of the vehicle was also estimated. This method can be used for the vibration optimization design and a random fatigue design of other commercial vehicles.
Journal Article

Influence of Fifth Wheel Position on Cab Durability and Dynamics in Tractor-Semitrailer Vehicle

2021-10-11
Abstract Articulated vehicles contribute to the major portions of cargo transport through roads. Fifth wheel (FW) is an important component in these vehicles, which acts as the bridge between tractor and trailer and is often used as a parameter to adjust the axle loads. Ride and comfort studies linked to FW position exist. However, its influence on durability is often not considered seriously. In this article, three different FW positions placed at 200 mm, 400 mm, and 600 mm in front of the rear axle are studied virtually on a 4×2 tractor with three-axle semitrailer combination. To assess the risk associated with FW movement, acceleration-based pseudo-relative damage, power spectral density (PSD), and level crossing plots are analyzed for each FW position. Further, fatigue analysis is done on the cab structural components to understand the durability. Outcome shows that the FW position has an influence in determining the cab dynamics and durability of the components to a great extent.
Standard

BLADE TYPE ELECTRIC FUSES

1988-04-01
CURRENT
J1284_198804
The fuses shown are for use in motor vehicles, boats, and trailers to protect electrical wiring and equipment. This standard is for the construction shown and is not intended to restrict the design and use of other configurations and materials capable of meeting the vehicle requirements.
Standard

COMPONENT NOMENCLATURE - DUMPERS

1990-07-30
HISTORICAL
J1016_199007
This SAE Standard provides names of major components peculiar to dumpers as defined in SAE J1057 (see Figure 1). Illustrations of components are not intended to be exactly descriptive of any particular machine. For component nomenclature for dumper trailers, refer to SAE J734.
Standard

Air Reservoir Capacity Performance Guide—Commercial Vehicles

2002-08-23
HISTORICAL
J1609_200208
This SAE Recommended Practice establishes performance guidelines for the capacity of the air reservoir systems used on trucks, towing trucks, truck-tractors, trailers, and converter dollies, with GVWRs over 10 000 lb, designed to be used on the highway in commercial operations. NOTE—At time of publication, vehicles complying with this document may not comply with the air reservoir requirements of FMVSS 121.
Standard

AIR RESERVOIR CAPACITY PERFORMANCE GUIDE—COMMERCIAL VEHICLES

1997-07-01
HISTORICAL
J1609_199707
This SAE Recommended Practice establishes performance guidelines for the capacity of the air reservoir systems used on trucks, towing trucks, truck-tractors, trailers, and converter dollies, with GVWRs over 10 000 lb, designed to be used on the highway in commercial operations.
Standard

Air Reservoir Capacity Performance Guide—Trucks and Buses

2014-10-09
HISTORICAL
J1609_201410
This SAE Recommended Practice establishes performance guidelines of the air reservoir systems used on trucks, towing trucks, truck-tractors, trailers, and converter dollies with GVWRs over 10 000 lb designed to be used on the highway. NOTE: Compliance with this document does not guarantee compliance with the air reservoir requirements of FMVSS 121.
Standard

Brake Force Distribution Test Procedure - Trucks and Buses

2011-07-13
HISTORICAL
J1505_201107
This SAE Recommended Practice provides the test procedure and instructions for air braked single unit trucks, buses, and combination vehicles. It also provides recommendations for: a Instrumentation and equipment b Vehicle preparation c Calculating distribution of brake force
Standard

MINIMUM REQUIREMENTS FOR WHEEL-SLIP BRAKE-CONTROL SYSTEM MALFUNCTION SIGNALS

1993-10-01
HISTORICAL
J1230_199310
It is recognized that a malfunction in any one of the specified areas can degrade intended performance, but that levels of malfunction or combinations thereof must be considered by the vehicle designer in determining the point at which a failure indication is warranted. Consequently, the minimum reaction recommended by this document consists of making available a malfunction signal.
Standard

MINIMUM REQUIREMENTS FOR WHEEL SLIP BRAKE CONTROL SYSTEM MALFUNCTION SIGNALS

1979-10-01
HISTORICAL
J1230_197910
It is recognized that a malfunction in any one of the specified areas can degrade intended performance, but that levels of malfunction or combinations thereof must be considered by the vehicle designer in determining the point at which a failure indication is warranted. Consequently, the minimum reaction recommended by this document consists of making available a malfunction signal.
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