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Welding and Joining and Fastening, 2010

2010-06-01
The 12 papers in this techncial paper collection represent research in the areas of welding, riveting, joining, and fastening for automotive applications. Papers focus on the recent advances in the process optimization, analytical solution, numerical modeling, response evaluation as well as static and dynamic testing of traditional resistance spot welds, gas metal arc welds, friction stir spot welds, laser welds, rivets, mounts, adhesives, and fasteners.
Video

Ionic Liquids as Novel Lubricants or Lubricant Additives

2012-05-10
For internal combustion engines and industrial machinery, it is well recognized that the most cost-effective way of reducing energy consumption and extending service life is through lubricant development. This presentation summarizes our recent R&D achievements on developing a new class of candidate lubricants or oil additives ionic liquids (ILs). Features of ILs making them attractive for lubrication include high thermal stability, low vapor pressure, non-flammability, and intrinsic high polarity. When used as neat lubricants, selected ILs demonstrated lower friction under elastohydrodynamic lubrication and less wear at boundary lubrication benchmarked against fully-formulated engine oils in our bench tests. More encouragingly, a group of non-corrosive, oil-miscible ILs has recently been developed and demonstrated multiple additive functionalities including anti-wear and friction modifier when blended into hydrocarbon base oils.
Video

Metal Oxide Particle Emissions from Diesel and Petrol Engines

2012-06-18
All internal combustion piston engines emit solid nanoparticles. Some are soot particles resulting from incomplete combustion of fuels, or lube oil. Some particles are metal compounds, most probably metal oxides. A major source of metal compound particles is engine abrasion. The lube oil transports these abraded particles into the combustion zone. There they are partially vaporized and ultrafine oxide particles formed through nucleation [1]. Other sources are the metallic additives to the lube oil, metallic additives in the fuel, and debris from the catalytic coatings in the exhaust-gas emission control devices. The formation process results in extremely fine particles, typically smaller than 50 nm. Thus they intrude through the alveolar membranes directly into the human organism. The consequent health risk necessitates a careful investigation of these emissions and effective curtailment.
Collection

Military Vehicle Technology, 2005

2010-09-15
This technical paper collection contains 49 papers detailing military vehicle technology. Topics covered include: reliability growth for military vehicles, upgrading readiness, rapidly installed fluid transfer system, robotic technologies, electrical systems modeling and simulation, nanofluid research, and more.
Collection

Welding and Joining and Fastening, 2011

2011-04-12
General research in the areas of welding, riveting, joining, and fastening for automotive applications is discussed in the 9 papers in this technical paper collection. Topics include process optimization, analytical solution, numerical modeling, response evaluation as well as static and dynamic testing of traditional resistance spot welds, gas metal arc welds, friction stir spot welds, laser welds, rivets, mounts, adhesives, and fasteners.
Collection

Welding, Joining and Fastening for Automotive Applications, 2012

2012-04-13
The 9 papers in this technical paper collection focus on welding, joining and fastening for automotive applications. Topics covered include adhesively bonded joints, Battelle Structural Stress method, friction stir spot welding, and more. The 9 papers in this technical paper collection focus on welding, joining and fastening for automotive applications. Topics covered include adhesively bonded joints, Battelle Structural Stress method, friction stir spot welding, and more.
Collection

Powertrains, Fuels & Lubricants - Advanced Lubricant Research & Development, 2012

2012-09-18
The 8 technical papers in this collection contain lubricant research and development that is necessary to advance and support new automotive engineering technology. Topics include grease designed to reduce vehicle noise, characteristics of low viscosity engine oil that impact fuel economy and reliability and the characterization of diesel particulate filter ash and how this influences the development of filter regeneration strategies.
Collection

Powertrains, Fuels & Lubricants - Advanced Vehicle Technology Competitions, 2012

2012-09-18
The 13 technical papers in this collection cover the work done by student teams in the EcoCAR 2: Plugging in to the Future competition series, sponsored by General Motors and the U.S. Department of Energy. This includes powertrain architecture selection, control system modeling and simulation, and energy storage system design and component packaging.
Collection

Welding and Joining and Fastening, 2014

2014-04-01
This technical paper collection includes papers related to welding and joining of similar or dissimilar materials of plastics, composites, aluminum, magnesium, titanium, and conventional and advanced high strength steels. Papers related to friction stir (spot) welding, ultrasonic welding, resistance welding, arc welding, laser welding, brazing or soldering, riveting and bolting, and adhesive joining, strength, fracture and fatigue of welds, joints and fasteners are covered.
Book

SAE International Journals Complete Set

2010-04-30
This set includes: SAE International Journal of Aerospace March 2010 - Volume 2 Issue 1 SAE International Journal of Commercial Vehicles October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Engines October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Fuels and Lubricants October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Materials and Manufacturing October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Passenger Cars - Electronic and Electrical Systems October 2009 - Volume 2, Issue 1 SAE International Journal of Passenger Cars - Mechanical Systems October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2
Journal Article

Recent Development in Friction Stir Welding Process: A Review

2020-09-09
Abstract The Friction stir welding (FSW) is recently presented so to join different materials without the melting process as a solid-state joining technique. A widely application for the FSW process is recently developed in automotive industries. To create the welded components by using the FSW, the plunged probe and shoulder as welding tools are used. The Finite Element Method (FEM) can be used so to simulate and analyze material flow during the FSW process. As a result, thermal and mechanical stresses on the workpiece and welding tool can be analyzed and decreased. Effects of the welding process parameters such as tool rotational speed, welding speed, tool tilt angle, depth of the welding tool, and tool shoulder diameter can be analyzed and optimized so to increase the efficiency of the production process. Material characteristics of welded parts such as hardness or grain size can be analyzed so to increase the quality of part production.
Journal Article

Effect of Tool Tilt Angles on Mechanical and Microstructural Properties of Friction Stir Welding of Dissimilar Dual-Phase 600 Steel and AA6082-T6 Aluminum Alloy

2020-09-09
Abstract The present study aims to join the dissimilar materials such as Dual-Phase (DP) 600 Steel and AA6082-T6 Aluminum (Al) alloy via the friction stir welding (FSW) process with a reduced intermetallic compound (IMC) layer. The five different tool tilt angles of 0°, 0.5°, 1°, 1.5°, and 2° were selected to fabricate the joints. The weld characteristics such as tensile strength, hardness, macrostructure, and microstructure were analyzed. The weld interface was studied by employing an optical microscope and scanning electron microscope (SEM) equipped with energy-dispersive X-ray spectroscopy (EDS) and X-ray diffraction (XRD) techniques. The joint produced with a 0.5° tilt angle has achieved the highest ultimate tensile strength (UTS) of 240 MPa. The IMCs were identified as Fe2Al8 and FeAl2 from the joint interface studies.
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