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Book

Toyota Kata

2009-08-04
This game-changing book puts you behind the curtain at Toyota, providing new insight into the legendary automaker's management practices and offering practical guidance for leading and developing people in a way that makes the best use of their brainpower. Drawing on six years of research into Toyota's employee-management routines, Toyota Kata examines and elucidates, for the first time, the company's organizational routines—called kata—that power its success with continuous improvement and adaptation. The book also reaches beyond Toyota to explain issues of human behavior in organizations and provide specific answers to questions such as: • How can we make improvement and adaptation part of everyday work throughout the organization? • How can we develop and utilize the capability of everyone in the organization to repeatedly work toward and achieve new levels of performance?
Book

Everything Works Wonderfully

2014-07-01
EVERYTHING WORKS WONDERFULLY is a 250-page A4 softback book written to provide a structured source of guidance and reference information on Servitization and the management of physical assets for people at all levels in industry: • Senior executives considering the expansion of their businesses into the provision of Asset Management services for the products they design and manufacture; • Middle management wishing to know what needs to be done to look after the assets they are responsible for and who to approach for help; • ‘Hands-on’ engineers looking for contacts and advice on detailed tools and techniques. • Academics may also find the book useful as a source of contacts and ideas for research.
Book

Toyota R&D Technical Review 2012

2012-02-01
“Japanese Originality” is the theme of 2012 Toyota Technical Review, which brings twelve articles written by designers and engineers, about the creativity, inspiration and commitment to develop products that enchant their users. The book also brings eight additional articles, more technical in nature, that prove the results of original thinking applied to engineering excellence.
Book

Toyota R&D Technical Review 2009

2009-08-01
Giving unique insight into Toyota's 2009 technical developments, this book includes 24 papers that chronicle the Japanese OEM's R&D activities during that year. This volume has a special focus on automotive safety and ITS, and 12 of the papers highlight developments in those areas. Title highlights include: Safety and ITS • The Evolution of GOA for Crash Safety • Pre-Crash Safety: Autonomous Integrated Safety Technology • Assist System for Enhancing Driver Vision at Night Other Technical Areas • A Study on Friction Materials for Reducing Brake Squeal by Nanotechnology • Newly Developed AR Engine Series • Development of Bio-Based Plastics for Injection Molding
Book

Toyota Technical Review 2010

2010-08-01
Giving unique insight into Toyota's 2010 technical developments, this book includes 19 papers that chronicle the Japanese OEM's R&D activities in a variety of technologies during that year. This volume takes a special look at the Prius, Toyota's popular hybrid, along with other technical innovations. Title highlights include: Prius Technology • Hybrid Technologies in the 3rd Generation Prius • Chassis Development for the 3rd Generation Prius • Design of the Prius as an Eco-Icon Other Technical Areas • Introduction of the World's First Rear Seat Occupant Restraint System for Rear-End Collisions • Development of Fuel Consumption Estimation Technology Using VHDL-AMS • Development of Electrode Structure for High Performance Fuel Cell Using CAE
Book

Toyota R&D Technical Review 2011

2011-08-01
Giving unique insight into Toyota's 2011 technical developments, this book includes 18 papers that chronicle the Japanese OEM's R&D activities in a variety of technologies during that year. This volume has a special focus on next-generation electric storage, and 10 of the papers highlight developments in such things as batteries, fuel cells and next-generation energy. Title highlights include: Next Generation Electric Storage and Its Applications • Secondary Battery Development for Hybrid Vehicles at Toyota • Development Trends and Popularization Trends for Fuel Cell Vehicles • Renewable Energy and Its Effective Usage Other Technical Areas • Drivetrain Development for the Lexus LFA • Development of Scratch-Resistant Universal Clear Coat • Development of Environmentally Friendly Machining Process for Aluminum Parts
Magazine

Automotive Engineering: June 2018

2018-06-01
Underway on nuclear power Ford Motor Co. CTO Dr. Ken Washington is driving new approaches to technology innovation—from inside and outside the enterprise. Silicon drives autonomy movement Renesas’ Amrit Vivekanand explains how the software and semiconductors that underlie the industry’s rapid transition are rapidly evolving. Automotive propulsion ‘On a journey’ CTO Jeff Hemphill explains how Schaeffler Group is blending its longstanding mechanical-systems expertise with critical investment in electrification and autonomy. Steeling for reduced mass and higher strength New 3rd-generation AHSS and steel-polymer hybrid tech aim to cut mass by up to 30%—and take a bite out of aluminum’s business. Balancing the rumble and roar Multiphysics simulation is part of the development toolset at Mahindra Two Wheelers, as the Indian motorcycle and scooter maker expands into global markets with larger bikes. Le Mans 2018: can anyone beat Toyota’s hybrids?
Standard

Condition Based Maintenance (CBM) Recommended Practices

2019-04-03
WIP
JA1013
The scope of this document is to clearly lay out the path for an organization to implement a CBM approach to maintenance. The practices will include both CBM in design and in the support phase for fielded equipment.
Book

Counterfeit Electronic Parts: Supply Chains at Risk (DVD)

2015-04-15
"Spotlight on Design" features video interviews and case study segments, focusing on the latest technology breakthroughs. Viewers are virtually taken to labs and research centers to learn how design engineers are enhancing product performance/reliability, reducing cost, improving quality, safety or environmental impact, and achieving regulatory compliance. Just how prevalent is the problem of counterfeit electronic parts? What are the consequences of using sub-par components in safety or mission critical systems? The Federal Aviation Administration estimates that 2% of the 26 million airline parts installed each year are counterfeit, accounting for more than 520,000 units, maybe more.
Technical Paper

Integration and Validation of Sheet Metal Forming Simulation Computer Programs Into the Design Process

1996-04-01
91A121
In order to improve the design of drawn parts and to reduce the number of trial and error tests, Renault has undertaken the development and the validation of various finite element procedures and codes. This paper describes the function of each software and its level of integration into the design process. One of them is already an operational tool used be planners whilst the others are still in the validation phase. Selected examples show typical applications of the computer programs on automotive parts.
Technical Paper

Glass Reinforced Thermoplastic Composites: Effects of Ribs and Different Types of Reinforcement on the Characteristics of the Molded Part

1996-04-01
91A119
Compression molding of thermoplastic sheets, consolidated or non- consolidated, reinforced with glass fibers (GMT, GRT) is applied as an economic production process in the automotive industry. The aim of this work is to evaluate how the physical and mechanical strength characteristics depend on the presence or absence of ribs and how component performance may be changed by modifying the molding parameters, altering the content and orientation of the reinforcement fibers in the ribbed areas. For this purpose, two statistical designs will be considered, the first carried out on a box type component without ribs, the second on the same component with a set of internal ribs. Two different materials with a PP matrix will be tested, a GMT reinforced with continuous random glass fibers and a 12 mm random glass fibers composite.
Technical Paper

Multifunctional Glasses for Automotive

1996-04-01
91A109
The windows of a vehicle have to satisfy the following driver and passenger needs concerning visibility and climate perception both related to active safety: transparency, reluctance, dazzling, glare and diffused light (scattering). All functions are related to visibility and so to the optics of glazing, solar control, deicing, defogging, demisting. The task of material science is to find the multifunctional glasses solving simultaneously problems of visibility, safety and comfort. Particular kind of glasses, colored, wired, coated, electrochromic, liquid crystal, photochromic can be already considered solutions which can operate passively or actively. The example of passive solar control and active heatable coated glasses is shown as a possible practical multifunctional glass very soon.
Technical Paper

Toothed Couplings for Diesel Engines: An Example of Steel Substitution With Fiber Reinforced Plastics

1996-04-01
91A100
The replacement with plastic of an important component, formerly in steel, in the timing drive of a heavily duty diesel engine has been studied and realized. The substituted part is the toothed coupling connecting the injection pump to the timing drive. Torque that stresses the coupling has been measured with laboratory tests. The tooth stresses have been calculated with FEM analysis. Finally, fatigue tests have been carried out directly on the engine at different loadings. The test results are consistent with the predicted behavior of this component.
Technical Paper

A Fatigue Data-Bank Developed as a Design Support for Structures in Composite Materials

1996-04-01
91A092
A data bank developed to give a concrete help to the designer concerned with fatigue-prone structures made of composite materials is described. The data bank not only collects the available results of fatigue tests on these materials, but also makes easy their statistical analysis and comparison for design purposes. It is then believed to constitute also an useful research instrument for the development of design rules for well defined classes of composite materials.
Technical Paper

Structual Problems in the Design of a Car-Component in a Composite Material

1996-04-01
91A096
The paper summarizes the results of an experimental and numerical study performed on the rear door of a car of large production. It was carried out with a DMC ("dough molding compound") plastic material with short glass fibers. This technology makes strong the link between the production process and the mechanical properties of the component. Such properties really vary according to the fibers orientation, the distance from the injection points and the geometrical complexity of the different regions of the molded component. In some regions the fibers orientation is well defined, in others the orientation can be expressed only in average tendency terms, with a large scatter band. It is natural to think that the material modifies its behavior from region to region, showing marked orthotropic properties or, on the contrary, a compensation isotropic trend.
Technical Paper

Finite Modeling of Sheet Stamping Operations

1996-04-01
91A089
A wide variety of choices confront the potential user of finite element modeling (FEM) for sheet forming analysis. In the first part of this paper, a brief summary of the basic formulations available and sample references to them are provided. Several kinds of finite element models have been developed for analyzing sheet forming operations at OSU and in the Center for Net Shape Manufacturing. These variations began with in-plane FEM and grew into 3-D versions. In the second part of this paper, some key conclusions from these developments will be summarized. More recently, a section analysis program (SHEET-S) has been prepared and transferred to industry. The capabilities and limitations of SHEET-S will be presented in greater detail, including comparisons with experiments and industrial trials.
Technical Paper

Trends and Forecasts for Turbocharging

1988-03-01
871147
Predictable and unpredictable forces will change the direction of the charge-air systems industry. The driver of diesel engine development will be the stringent emissions regulations of the 1990s. The drivers in the gasoline engine market will be improved fuel economy, performance, durability and emissions. Forces will also influence the charge-air marketplace, including changes in emission standards, national fiscal policies, political issues, fuel prices, alternate fuels and consumer tastes. The world community mandate for engines that are clean, quiet, durable and fuel efficient will be satisfied, increasingly, by first-tier component suppliers developing integrated systems solutions.
Technical Paper

Validation of SEA Models using Measured Modal Power

1999-05-18
1999-01-1703
Statistical energy analysis is generally used to study the vibroacoustic response of systems with high modal densities. The most accurate predictions are obtained at high frequencies where the modal overlap is high and many modes contribute to the response in each frequency band. Under these conditions, the vibrational response is fairly uniformly distributed over frequency and over the spatial extent of the SEA subsystems. Validation of an SEA model at high frequencies can be accomplished by comparing the predictions of average subsystem response with an average formed from measured data at a relatively small number of locations. At lower frequencies, where the modal overlap is not high, the vibrational response shows significant variability over both frequency and location. Large variability makes validation of the models more difficult.
Technical Paper

Integration of SEA Tire Model with Vehicle Model

1999-05-17
1999-01-1700
Statistical energy analysis (SEA) has recently emerged as an effective tool for design assessment in the automotive industry. Automotive OEM companies develop vehicle models to aid design of body and chassis systems. The tire and wheel suppliers develop and supply component models to OEM companies in the engineering stage. In the model development process, some information on the vehicle side or component side is necessary for model development and correlation. A suitable termination representation of the vehicle characteristics on the tire/wheel model is required. This termination should account for the dissipation of energy on vehicle body and chassis side, otherwise the component model will overestimate the vibration responses and energy levels. On the vehicle model side, a representative simplified tire/wheel model may be sufficient for full vehicle road noise simulation.
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