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Journal Article

Uncertainty of the Ice Particles Median Mass Diameters Retrieved from the HAIC-HIWC Dataset: A Study of the Influence of the Mass Retrieval Method

2019-06-10
2019-01-1983
In response to the ice crystal icing hazard identified twenty years ago, aviation industry, regulation authorities, and research centers joined forces into the HAIC-HIWC international collaboration launched in 2012. Two flight campaigns were conducted in the high ice water content areas of tropical mesoscale convective systems in order to characterize this environment conducive to ice crystal icing. Statistics on cloud microphysical properties, such as Ice Water Content (IWC) or Mass Median Diameter (MMD), derived from the dataset of in situ measurements are now being used to support icing certification rulemaking and anti-icing systems design (engine and air data probe) activities. This technical paper focuses on methodological aspects of the derivation of MMD. MMD are estimated from PSD and IWC using a multistep process in which the mass retrieval method is a critical step.
Technical Paper

Software Complex for Riveting Process Simulation

2011-10-18
2011-01-2772
The presented paper describes the software complex developed in St. Petersburg Polytechnical University for AIRBUS aimed at simulation of aircraft assembly process. Previous version of this complex was described in [1].
Journal Article

Skills Synergy Leading to RTM Flow Simulation Success Story

2011-10-18
2011-01-2629
Industrial requirements imply optimizing the development cycle, reducing manufacturing costs and reaching marketable product maturity as fast as possible. The design stage often involves multiple sites and various partners. In this context, the use of computer simulation becomes absolutely necessary to meet industrial needs. Nevertheless, this activity can be effective only if it is integrated correctly in the industrial organization. In the aeronautical and space systems industry, mechanical specifications often require the use of composites reinforced by continuous carbon fibers. The goal of this article is to describe how, on a time frame of nearly twenty years, a series of scientific and technical tasks were carried out in partnership in order to develop, validate and implement Resin Transfer Molding (RTM) flow simulation and cure analysis for high performance composites. The research stage started at the university in 1991.
Journal Article

Qualification and Full-Scale Test of the Airbus A400M Barrier Net

2011-10-18
2011-01-2519
AmSafe®, Airbus and IABG were the first in decades to undertake an ultimate forward load Full-Scale Test (FST) of a 9 g₁ Barrier Net. Barrier Nets are safety-critical products used during an emergency landing (FAR25.561/CS25.561) to protect passengers and crew. When Airbus Military required an A400M Barrier Net they identified requirements well beyond the "normal" and demanded that payloads from a rigid structure to a frangible be restrained. AmSafe uses non-liner Finite Element Analysis (FEA) technology to analyze their nets and proposed an innovative solution for a new Barrier Net to satisfy these very demanding requirements. Given these new requirements, it was decided to also carry out a Full-Scale Test (FST). This test required the expertise of IABG, a testing facility based in Germany.
Video

Orbital Drilling Machine for One Way Assembly in Hard Materials

2012-03-23
In Aeronautic industry, when we launch a new industrialization for an aircraft sub assembly we always have the same questions in mind for drilling operations, especially when focusing on lean manufacturing. How can we avoid dismantling and deburring parts after drilling operation? Can a drilling centre perform all the tasks needed to deliver a hole ready to install final fastener? How can we decrease down-time of the drilling centre? Can a drilling centre be integrated in a pulse assembly line? How can we improve environmental efficiency of a drilling centre? It is based on these main drivers that AIRBUS has developed, with SPIE and SOS, a new generation of drilling centre dedicated for hard materials such as titanium, and high thicknesses. The first application was for the assembly of the primary structure of A350 engine pylons. The main solution that was implemented meeting several objectives was the development of orbital drilling technology in hard metal stacks.
Technical Paper

Orbital Drilling Machine for One Way Assembly in Hard Materials

2011-10-18
2011-01-2745
In Aeronautic industry, when we launch a new industrialization for an aircraft sub assembly we always have the same questions in mind for drilling operations, especially when focusing on lean manufacturing. How can we avoid dismantling and deburring parts after drilling operation? Can a drilling centre perform all the tasks needed to deliver a hole ready to install final fastener? How can we simplify specific jigs used to maintain parts during drilling operations? How can we decrease down-time of the drilling centre? Can a drilling centre be integrated in a pulse assembly line? How can we improve environmental efficiency of a drilling centre? It is based on these main drivers that AIRBUS has developed, with SPIE and SOS, a new generation of drilling centre dedicated for hard materials such as titanium, and high thicknesses. The first application was for the assembly of the primary structure of A350 engine pylons.
Technical Paper

Longitudinal Handling Qualities of Conventional and Unconventional Aircraft Configurations

2011-10-18
2011-01-2762
During the conceptual design phase, the aircraft stability and control derivatives (aerodynamic coefficients) can be estimated by using fast computational means. Aerodynamic potential codes like the Vortex Lattice Method (VLM) or the Doublet Lattice Method (DLM) are very easy to use and are capable of estimating these coefficients accurately as well as providing remarkable insight into wing aerodynamics and components interaction. Compared to the VLM, the DLM (originally used for aeroelastic computations) allows prediction of the steady as well as unsteady stability and control derivatives. The relationships involving these coefficients and the airplane's dynamic behaviour are well known, like for example the one relating the pitch damping derivative and the damping ratio of the Short Period mode.
Technical Paper

Innovation Readiness: Past and Current Drivers in Aeronautical Engineering

2011-10-18
2011-01-2501
This paper proposes a rearview on aeronautical innovation, addresses some 2000-2010 new products, and suggests elements of future vision, serving passengers aspirations. Over 100 years, aeronautics brilliantly domesticated flight: feasibility, safety, efficiency, international travel, traffic volume and noise, allowing airlines to run a business, really connecting real people. Despite some maturations, new developments should extend the notion of passenger service. So far, turbofans became silent and widebodies opened ‘air-bus’ travel for widespread business, tourism or education. Today airports symbolize cities and vitalize regional economies. 2000-2010 saw the full double-decker, the new eco-friendly freighter and electronic ticketing. In technology, new winglets and neo classical engines soon will save short-range blockfuel. In systems and maintenance, integrated modular avionics and onboard data systems give new flexibility, incl by data links to ground.
Technical Paper

Eco-efficient Materials for Aircraft Application

2011-10-18
2011-01-2742
Due to the importance of fulfilling the actual and upcoming environmental legislation, it is an Airbus main target to develop eco-efficient materials. Under consideration of the economical effects, these processes will be implemented into the production line. This paper gives an overview of Airbus and its partners research work, the results obtained within the frame of the European funded, integrated technology demonstrator (ITD) ECO Design for Airframe. This ITD is part of the joint technology initiative Clean Sky. Developments with different grade of maturity from “upstream” as the investigation of materials from renewable recourses up to materials now in use in production as low volatile organic compounds cleaner are under investigation. As a basis for future eco-efficient developments an approach for a quantitative life cycle assessment will be demonstrated.
Book

Care and Repair of Advanced Composites, Second Edition

2005-06-22
This second edition has been extensively updated to keep pace with the growing use of composite materials in commercial aviation. A worldwide reference for repair technicians and design engineers, the book is an outgrowth of the course syllabus that was developed by the Training Task Group of SAE's Commercial Aircraft Composite Repair Committee (CACRC) and published as SAE AIR 4938, Composite and Bonded Structure Technician Specialist Training Document. Topics new to this edition include: Nondestructive Inspection (NDI) Methods Fasteners for Composite Materials A Method for the Surface Preparation of Metals Prior to Adhesive Bonding Repair Design Although this book has been written primarily for use in aircraft repair other applications including marine and automotive are also covered.
Technical Paper

Applying a Concept for Robot-Human Cooperation to Aerospace Equipping Processes

2011-10-18
2011-01-2655
Significant effort has been applied to the introduction of automation for the structural assembly of aircraft. However, the equipping of the aircraft with internal services such as hydraulics, fuel, bleed-air and electrics and the attachment of movables such as ailerons and flaps remains almost exclusively manual and little research has been directed towards it. The problem is that the process requires lengthy assembly methods and there are many complex tasks which require high levels of dexterity and judgement from human operators. The parts used are prone to tolerance stack-ups, the tolerance for mating parts is extremely tight (sub-millimetre) and access is very poor. All of these make the application of conventional automation almost impossible. A possible solution is flexible metrology assisted collaborative assembly. This aims to optimise the assembly processes by using a robot to position the parts whilst an operator performs the fixing process.
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