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Technical Paper

Seat Suspension Based on Variable Absorber System Stiffness for Enhanced Ride Comfort

2006-10-31
2006-01-3480
One of the important methods by which vibrations of a body are reduced is by the use of vibration absorbers or tuned absorbers. This technique involves attaching a spring mass system, called absorber system, to the vibrating body (also called primary body). This paper is a case study dealing with a primary system, here a driver seat, to attenuate its response to disturbance. It has high damped natural frequency compared to the base excitation frequency, which was collected from test data. The paper discusses the variations in absorber and primary system damping ratio, mass ratio variation and usage of variable stiffness. Detailed analysis showed instability in the tuned system due to the large gap between the primary body's damped natural frequency, and the target base excitation frequency. In order to address varying target excitation frequency, an adaptive tuned absorber is suggested.
Technical Paper

Numerical Simulation and Experimental Validation of an Engine Oil Sump for Improved Noise Characteristics

2017-06-05
2017-01-1801
Powertrain is the major source of noise and vibration in commercial vehicles and has significant contribution on both interior and exterior noise levels. It is vital to reduce the radiated noise from powertrain to meet customer expectations of vehicle comfort and to abide by the legislative noise requirements. Sound intensity mapping technique can identify the critical components of noise radiation from the powertrain. Sound intensity mapping has revealed that oil sump as one of the major contributors for radiated noise from powertrain. Accounting the effect of dynamic coupling of oil on the sump is crucial in predicting its noise radiation performance. Through numerical methods, some amount of work done in predicting the dynamic characteristics of structures filled with fluid. This paper discusses on the capability of numerical approach in predicting the oil sump modal characteristics with fluid-structure interaction and consequent verification with experimental modal test results.
Technical Paper

Noise Reduction at Source for a Vehicle Using Free Layer Damper

2011-01-19
2011-26-0067
Traditional methods of noise control in most application are by using absorption and barrier techniques. These involve brackets & clamps for assembly, carrier material to hold absorbing materials. Usage of absorbing materials which could be high, as this is based on noise control technique by allowing source to produce noise and hence the cost is also higher. Based on the survey, several demerits have been studied in using absorption and barrier noise control techniques in the field of an automobile application. This paper deals with the noise control by using the application of free layer damping technique thereby overcoming the demerits happening in using former techniques, helping better control of noise in the environment and solutions which are more durable. The methodology followed here before going for the FLD application is identification of noise radiating components which needs to be damped in a system or subsystem.
Technical Paper

Methodology Development for Torsional Vibration Measurement and Processing in Powertrains

2015-06-15
2015-01-2278
Torsional vibration is a characteristic phenomenon of automotive powertrains. It can have an adverse impact on powertrain related noise as well as the durability of transmission and drivetrain components. Hence minimizing torsional vibration levels associated with powertrains has become important. In this context, accurate measurement and representation of angular acceleration is of paramount importance. A methodology was developed for in-house vehicle level torsional vibration measurement, analysis and representation of results. The evaluation of torsional vibration has two major aspects. First, the acquisition of raw rotational data and secondly, the processing of acquired data to arrive at usable information from which inferences and interpretations can be made about the behavior of the rotating element. This paper describes the development process followed for establishing a torsional vibration evaluation methodology.
Technical Paper

Interior Noise Refinement in an ICV Bus through Driveline Torsional Vibration Analysis

2018-06-13
2018-01-1472
With a push for urbanization across cities, there is an increased demand for mobility in public transportation especially buses which are provided through state transport undertakings. Hence, the expectations of this class of vehicles will be high in terms of quality and comfort to the passengers. The noise inside the passenger area of the bus becomes an important parameter, which sets apart a bus manufacturer from its competitors. The driveline of the bus is the system responsible for the transfer of power from engine to the wheels. The noise and vibration problems associated with it are detected only in the late stages of the design chain, when all its elements are tested together over a wide range of conditions. Since, calibration of engine and the selection of transmission is freezed in early stages, satisfying power and torque requirements, the only viable option left to address the problem is by optimizing the clutch parameters.
Technical Paper

Driveline Optimization to Reduce the Noise in 4X4 Heavy Commercial Vehicle

2020-09-15
2020-01-2246
One of the important factors strongly required by customers nowadays is lower noise and vibration in vehicle. In this paper the prime focus is made on the study of effect of driveline angles on the noise and vibration behavior in a 4X4 configuration commercial vehicle. The impact of propeller shaft angles in the transfer of driveline excitations to the transmission and the resulting noise and vibration is studied. An abnormal noise was perceived from transmission and the root cause was investigated for the same. These excitations were high due to the higher driveline angles as this was design requirement to maintain higher ground clearance. A two-stage approach was adopted to modify the effect (transmission) and cause (propeller shaft angle) there by reducing the abnormal noise and vibration perceived in the vehicle.
Technical Paper

Data Acquisition and Failure Simulation of Metal Bumper for Heavy Commercial Vehicle

2017-03-28
2017-01-0381
This abstract work describes a method of data acquisition and validation procedure followed for a metal bumper used in commercial vehicle application. Covariance is considered as major phenomenon for repeatable measurements in proving ground data acquisition and it is to be maintained less than 0.05. In this project covariance of data acquisition is analyzed before physical simulation of acquired data. In addition to that, multiple testing conditions like uni-axial and bi-axial testing were carried out to attain the failure. PG data is used for bi-axial vibration test and conventional constant spectrum signal (CSD signal) is used for uni-axial vibration test. Target duration for uni-axial test (Z direction) was arrived using pseudo damage calculation. Strain gauges were installed in failure locations to compare PG data and rig data as well as to calculate strain life. Failures were simulated in bi-axial vibration test.
Technical Paper

An Statistical Energy Analysis (SEA) based Methodology for Sound Package Optimization for Commercial Vehicles

2013-01-09
2013-26-0104
In recent years NVH has gained a lot of importance in the commercial vehicle industry as it contributes significantly towards user comfort and also towards the quality perception associated with a vehicle. The in-cabin noise of vehicles is critical towards the comfort and usability for the end user and the sound package installed on the vehicle plays a vital role in determining the levels associated with this attribute, especially the high frequency content. The paper discusses a methodology for optimizing the sound package for performance, cost and mass, for a truck. The approach uses a Statistical Energy Analysis (SEA) based optimization. A virtual SEA model is developed, which is correlated with actual test data. After establishing the correlation, an optimization study is carried out to identify the effectiveness of different materials and material combinations towards in-cabin noise.
Technical Paper

Air Intake System NVH Performance Development for Commercial Vehicle

2014-04-01
2014-01-0019
Commercial vehicle NVH attributes primarily focus on interior noise for driver's comfort and exterior noise for environmental legislation. Major sources for both the interior and exterior noise are power train unit, exhaust and air intake system. This paper focuses on development of Air Intake System (AIS) for better interior and exterior NVH performance for medium and heavy commercial vehicles. For air intake system, structural radiations from its panels and nozzle noise are significant contributors on overall vehicle NVH. Noise generation mechanism in air intake system occurs due to opening and closing of the valves and inlet air column oscillation by sharp pressure pulse from cylinder. Based on benchmarking, vehicle level targets have been arrived, and then cascaded to system and sub-system level targets. For air intake system, targets for nozzle noise at wide open throttle condition have been set for exterior NVH performance.
Technical Paper

Acoustic Characterization and Development of Advanced Integrated Mufflers

2013-01-09
2013-26-0102
Mufflers are devices installed within the exhaust system of most internal combustion engines to reduce the noise created by the engine. Mufflers may be broadly classified into two types based on the method by which they attenuate the engine noise. First being reflective type which works by the principle of destructive interference of acoustic pressure waves while the second type absorbs the acoustic energy of the exhaust resulting in noise reduction. To study the contribution of each, Design of Experiments (DOE) was carried out for individual elements. Based on this, prototypes were manufactured to accommodate different configuration changes specified in the DOE. For all the prototypes, Insertion Loss (IL) and Transmission Loss (TL) tests are conducted and the results are analyzed to yield the contribution of each acoustic element towards the overall exhaust noise attenuation by the muffler of interest.
Technical Paper

A Structural Analysis Approach for Engine Noise Source Identification and Refinement

2017-06-05
2017-01-1799
Engine noise reduction is one of the highest priorities in vehicle development from the viewpoint of meeting stringent noise regulations. Engine noise reduction involves identification of noise sources and suppression of noise by changing the response of sources to input excitations. Noise can originate from several mechanical sources in engine. The present work focuses on systematic study of the behavior or response of engine structure and its ancillaries to engine excitation and thereby assess their contribution to overall engine noise. The approach includes engine noise and vibration measurement and component ranking using engine noise and vibration measurement in a non-anechoic environment, structural analysis of engine including experimental modal testing of engine and its components, etc. Correlation of the above obtained results is performed to identify the noise sources. Later, ranking of critical components was performed based on results of cladding exercise.
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