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Technical Paper

Understanding Catalyst Overheating Protection (COP) as a Source of Post-TWC Ammonia Emissions from Petrol Vehicle

2022-08-30
2022-01-1032
TWC exposure to extreme temperature could result in irreversible damage or thermal failure. Thus, a strategy embedded in the engine control unit (ECU) called catalyst overheating protection (COP) will be activated to prevent TWC overheating. When COP is activated, the command air-fuel ratio will be enriched to cool the catalyst monolith down. Fuel enrichment has been proven a main prerequisite for ammonia formation in hot TWCs as a by-product of NOx reduction. Hence, COP events could theoretically be a source of post-catalyst ammonia from petrol vehicles, but this theory is yet to be confirmed in published literature. This paper validated this hypothesis using a self-programmed chassis-level test. The speed of the test vehicle was set to constant while the TWC temperature was raised stepwise until a COP event was activated.
Technical Paper

Three-Dimensional CFD Analysis of Semi-Direct Injection Hydraulic Free Piston Engine

2016-04-05
2016-01-1018
In this paper, a new method for the driving of the hydraulic free piston engine (HFPE) is proposed. Hydraulic differential drive achieves the compression stroke automatically rather than special recovery system, which has a great influence on the engine dynamic performance. The purpose of this paper is to solve the key operation and control problems for HFPE to commix fuel with air. HFPE adopts two-stroke loop-scavenging and semi-direct injection. The semi-direct injection nozzle is located in the liner wall inside the main intake port, with the axes oriented towards the piston at the Bottom Dead Center (BDC). Different scavenging pressures and injection angles result in different impacts on the mixture of fuel and air in the cylinder. This study analyzes the changes of the combustion heat release rate by simulation.
Technical Paper

The Application of Solid Selective Catalytic Reduction on Heavy-Duty Diesel Engine

2017-10-08
2017-01-2364
Urea SCR technology is the most promising technique to reduce NOx emissions from heavy duty diesel engines. 32.5wt% aqueous urea solution is widely used as ammonia storage species for the urea SCR process. The thermolysis and hydrolysis of urea produces reducing agent ammonia and reduces NOx emissions to nitrogen and water. However, the application of urea SCR technology has many challenges at low temperature conditions, such as deposits formation in the exhaust pipe, lack deNOx performance at low temperature and freezing below -12°C. For preventing deposits formation, aqueous urea solution is hardly injected into exhaust gas stream at temperature below 200°C. The aqueous urea solution used as reducing agent precursor is the main obstacle for achieving high deNOx performances at low temperature conditions. This paper presents a solid SCR technology for control NOx emissions from heavy duty diesel engines.
Technical Paper

The Application of HSIC in Idle Speed Control of Diesel Engines

1996-02-01
960330
This paper describes the application of Human Simulation Intelligent Control(HSIC) method to improve the idle speed performance of heavy-duty diesel engines on the basis of diesel engine electronic control system. The HSIC is a kind of intelligent control method which can be used without knowing the system's model and it can on line choose control models and it is also easy to be used under the condition of diesel engine electronic control system. In our system, we used electronic control system to control fuel quantity by double loop control of pump rack position and engine speed. From the experimental results, The engine minimum idle speed has been reduced from 800 rpm at first to 500 rpm, and the speed fluctuation have been reduced by 50 percent. From the system's design and test, the simplicity and efficiency of the HSIC control method were demonstrated.
Technical Paper

Spray Characteristics of Gasoline-Ethanol Fuel Blends under Flash-Boiling Conditions

2019-04-02
2019-01-0297
The spray structure and vaporization processes of flash-boiling sprays in a constant volume chamber under a wide range of superheated conditions were experimentally investigated by a high speed imaging technique. The Engine Combustion Network’s Spray G injector was used. Four fuels including gasoline, ethanol, and gasoline-ethanol blends E30 and E50 were investigated. Spray penetration length and spray width were correlated to the degree of the superheated degree, which is the ratio of the ambient pressure to saturated vapor pressure (pa/ps). It is found that parameter pa/ps is critical in describing the spray transformation under flash-boiling conditions. Three distinct stages namely the slight flash-boiling, the transition flash-boiling, and the flare flash-boiling are identified to describe the transformation of spray structures.
Technical Paper

Soot and PAH Formation Characteristics of Methanol-Gasoline Belnds in Laminar Coflow Diffusion Flames

2018-04-03
2018-01-0357
Particulate matter emissions are becoming a big issue for GDI engines as the emission regulations being more stringent. Methanol has been considered to be an important alternative fuel to reduce soot emissions. To understand the effect of methanol addition on soot and polycyclic aromatic hydrocarbons (PAHs) formation, the 2-D distributions of soot volume fraction and different size PAHs relative concentrations in methanol/gasoline laminar diffusion flames were measured by TC-LII and PLIF techniques. The effect of methanol was investigated under the conditions of the same carbon flow and the same flame height. The methanol volume fraction was set as M0/20/40/60/80. The results showed that the natural luminescent flame lift-off height and soot lift-off height increases consistently with the increasing methanol content due to the increase of outlet velocity of fuel vapor.
Technical Paper

Scheme Design and Performance Simulation of Opposed-Piston Two-Stroke Gasoline Direct Injection Engine

2015-04-14
2015-01-1276
In this paper, a new-type balanced opposed-piston two-stroke (OP2S) gasoline direct injection (GDI) engine is developed by Beijing Institute of Technology. OP2S-GDI engine has some potential advantages such as simple structure, good balance, compact, high power density and thermal efficiency. The structural feature of OP2S-GDI engine leads to the performance difference compared with conventional engines. In order to study and verify the characteristics of this kind of engine, the dynamics characteristics and design scheme of opposed crank-connecting rod mechanism, in-cylinder scavenging process, mixture formation and combustion process are investigated. The influence of parameters on engine performance is investigated, including opposed-piston motion phase difference, intake and exhaust port timing, injection and ignition timing.
Technical Paper

Research on the UML-based Modeling of Embedded Software for Diesel Engine Control System

2013-09-08
2013-24-0135
The method and steps for software modeling of the embedded control systems for diesel engine based on UML are described in this paper. In order to meet the software function and the features of the system, object-oriented modeling for diesel engine embedded control software system has been implemented. Requirements are depicted by use case diagram and the logic structure is depicted by class diagram. According to the domain knowledge and the class diagram, the sequence diagram and state diagram are developed to describe the dynamic behavior of the system. The level of software development has been enhanced to the system level by software modeling. It focuses on the automotive field, and can be easy to grasp the problem from the overall perspective and discover software design problems at the early stage. It is also convenient to solve the problems caused by the change of requirements. The model has an excellent flexibility so that it can be applied to different software platforms.
Technical Paper

Research on Performance of Pulsed Twin-Fluid Injector and Its Application on a Spark Ignition UAV Engine

2021-04-06
2021-01-0651
The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).
Technical Paper

Research on Control Strategy of Shifting Progress

2008-06-23
2008-01-1684
Based on BF6M1015CP electronic diesel engine (it is a supercharged, water-cooled engine. It has 6 cylinders and it is for heavy-duty vehicle) and HD4070PR electronic automatic transmission (it covers heavy-duty applications requiring high input horsepower and torque. It contains torque converter module, control module, planetary module and output module. It has 7 forward gears and a power-take -off (PTO) and a retarder), the paper analyzes the shift system of an electronic automatic transmission and sets up a mathematic module of the shifting process. With the model the shifting process is analyzed and the model can be used directly in shifting process control, and the rules of shifting process can be derived. To improve the shift quality, in the paper the different control methods in different phases are used and reviewed that Include the open-loop control, fixed ramp rate, and closed-loop control.
Technical Paper

Regulated, Carbonyl Emissions and Particulate Matter from a Dual-Fuel Passenger Car Burning Neat Methanol and Gasoline

2015-04-14
2015-01-1082
As a probable solution to both energy and environmental crisis, methanol and methanol gasoline have been used as gasoline surrogates in several provinces of China. Most recently, the Ministry of Environmental Protection of China is drafting a special emission standard for methanol-fueled light-duty vehicles. Given the scarcity of available data, this paper evaluated regulated emissions, carbonyl compounds and particulate matter from a China-5 certificated gasoline/methanol dual-fuel vehicle over New European Driving Cycle (NEDC). The results elucidated that in context with gasoline mode, CO emitted in methanol mode decreased 11.2%, while no evident changes of THC and NOx emissions were noticed with different fueling regimes. The total carbonyls and formaldehyde have increased by 39.5% and 19.8% respectively after switching from gasoline to methanol. A remarkable decrease of 65.6% in particulate matter was observed in methanol mode.
Technical Paper

Proceedings of Real Driving Emission (RDE) Measurement in China

2018-04-03
2018-01-0653
Light-duty China-6, which is among the most stringent vehicle exhaust emission standards globally, mandates the monitoring and reporting of real driving emissions (RDE) from July, 2023. In the process of regulation promulgation and verification, more than 300 RDE tests have been performed on over 50 China-5 and China-6 certified models. This technical paper endeavors to summarize the experience of RDE practice in China, and discuss the impacts of some boundary conditions (including vehicle dynamic parameters, data processing methods, hybrid propulsion and testing altitude) on the result of RDE measurement. In general, gasoline passenger cars confront few challenges to meet the upcoming RDE NOx requirement, but some China-5 certified samples, even powered by naturally-aspirated engines may have PN issues. PN emissions from some GDI-hybrid powertrain systems also need further reduction to meet China-6 RDE requirements.
Technical Paper

One-dimensional Simulation Study on the Rule of Several-parameter Matching for the Performance of a Turbocharged Diesel Engine

2008-06-23
2008-01-1696
One-dimensional combustion performance of a turbocharged V-type eight-cylinder diesel engine was computed by used of WAVE code. The parameters of compress ratio, intake temperature, intake pressure, fuel injection quantity, advance angle of injection, fuel injection rate and fuel injection duration were changed so as to study quantificationally how these parameters affect the power, fuel consume, the max combustion pressure, exhaust temperature and emission of the diesel engine. The computational results could help to accomplish the preliminary optimization of several parameters for combustion matching and supplement experimental experience and exploit new products.
Technical Paper

Numerical Study of Ultra Low Solidity Airfoil Diffuser in an Automotive Turbocharger Compressor

2009-04-20
2009-01-1470
For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.
Technical Paper

Numerical Simulation of an Opposed-Piston Two-Stroke Diesel Engine

2015-04-14
2015-01-0404
This paper investigates the scavenging process, in-cylinder gas motion in an opposed-piston two-stroke diesel engine and compares the results of in-cylinder gas motion to those of a uniflow-scavenged two stroke conventional engine using computational fluid dynamics engine models. The effect of piston motion profile of OP2S on the scavenging performance was discussed and its optimization was developed. Subsequently, CFD simulation on full load scavenging process was conducted at the same intake pressure and simulation at 2500rpm showed an optimum scavenging performance evaluated by delivery ratio, trapping efficiency and scavenging efficiency. Enhanced axial velocity and average turbulence kinetic energy around minimum volume center were found for OP2S diesel engine compared to the conventional two-stroke diesel engine.
Technical Paper

Numerical Simulation and Optimization for Combustion of an Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle (UAV)

2020-04-14
2020-01-0782
An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.
Technical Paper

Modeling and Simulation of a Dual Fuel (Diesel/Natural Gas) Engine With Multidimensional CFD

2003-03-03
2003-01-0755
A dual fuel engine simulation model was formulated and the combustion process of a diesel/natural gas dual fuel engine was studied using an updated KIVA-3V Computational Fluid Dynamic (CFD) code. The dual fuel engine ignition and combustion process is complicated since it includes diesel injection, atomization and ignition, superimposed with premixed natural gas combustion. However, understanding of the combustion process is critical for engine performance optimization. Starting from a previously validated Characteristic-Timescale diesel combustion model, a natural gas combustion model was implemented and added to simulate the ignition and combustion process in a dual fuel bus engine. Available engine test data were used for validation of both the diesel-only and the premixed spark-ignition operation regimes. A new formulation of the Characteristic-Timescale combustion model was then introduced to allow smooth transition between the combustion regimes.
Technical Paper

Modal Analysis of an Internal Combustion Engine with Finite Element Method based on Contact Calculation

2008-06-23
2008-01-1583
Contact dynamic characteristics of an internal combustion engine structure were studied by the finite element method and experimental verification. Based on theoretical analysis, contact modal calculation of an internal-combustion engine with finite element method is carried out by the ADINA software. Dynamic behavior of the entire engine structure was investigated. Rigid bar connection and coupling connection were introduced for the purpose of comparison with contact analysis and experiment results. The experimental results are in good agreement with the theoretical analysis and FEM results. From the study, it can be demonstrated that dynamic behavior of the engine structure with a large preload shows linear characteristics. Compared with the other models, the procedure presented in this paper is more effective and useful in view of operational time and experience of analysts.
Technical Paper

Macroscopic and Microscopic Characteristics of Flash Boiling Spray with Binary Fuel Mixtures

2019-04-02
2019-01-0274
Flash boiling has drawn much attention recently for its ability to enhance spray atomization and vaporization, while providing better fuel/air mixing for gasoline direct injection engines. However, the behaviors of flash boiling spray with multi-component fuels have not been fully discovered. In this study, isooctane, ethanol and the mixtures of the two with three blend ratios were chosen as the fuels. Measurements were performed with constant fuel temperature while ambient pressures were varied to adjust the superheated degree. Macroscopic and microscopic characteristics of flash boiling spray were investigated using Diffused Back-Illumination (DBI) imaging and Phase Doppler Anemometry (PDA). Comparisons between flash boiling sprays with single component and binary fuel mixtures were performed to study the effect of fuel properties on spray structure as well as atomization and vaporization processes.
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