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Controlled Auto-Ignition (CAI) combustion, also known as HCCI or PCCI, has recently emerged as a viable alternative combustion process to the conventional spark ignition (SI) or compression ignition (CI) process for internal combustion (IC) engines, owing to its potential for high efficiency and extremely low emissions. One of the most effective and practical means of achieving CAI combustion in an engine is to retain or recycle the burnt gases. In order to understand better the effects of recycled burnt gases on CAI combustion, detailed analytical and experimental studies have been carried out. The analytical studies were performed using an engine simulation model with detailed chemical kinetics. The five effects of the recycled burned gases studied include: (1.) Charge heating effect: higher intake charge temperature due to hot burned gases; (2.) Dilution effect: the reduction of oxygen due to the presence of the burned gases; (3.)

The extraction of small quantities of gas and particulates from diesel engine cylinders allows time-resolved gas and particulate analysis to be performed outside the engine during a short window of a few degrees crank angle at any stage of the engine cycle. The paper describes the design features and operation of a high-speed, intermittent sampling valve for extracting in-cylinder gases and particulates from diesel engines at any selected instant of the combustion process. Various sampling valve configurations are outlined. Detailed analysis of gas flow through the valve and the performance of the electromagnetic actuator and plunger are given in order to facilitate the design of the sampling valve. Finally, examples of the uses of the sampling valve in a direct-injection diesel engine are provided. These demonstrate how gaseous emissions such as NOx, uHC, CO2, and particulate emissions can be sampled at any part of the combustion process and analysed.

Engine downsizing of the spark ignition gasoline engine is recognized as one of the most effective approaches to improve the fuel economy of a passenger car. However, further engine downsizing beyond 50% in a 4-stroke gasoline engine is limited by the occurrence of abnormal combustion events as well as much greater thermal and mechanical loads. In order to achieve aggressive engine downsizing, a boosted uniflow scavenged direct injection gasoline (BUSDIG) engine concept has been proposed and researched by means of CFD simulation and demonstration in a single cylinder engine. In this paper, the intake port design on the in-cylinder flow field and gas exchange characteristics of the uniflow 2-stroke cycle was investigated by computational fluid dynamics (CFD). In particular, the port orientation on the in-cylinder swirl, the trapping efficiency, charging efficiency and scavenging efficiency was analyzed in details.

The influence of swirl on combustion in diesel and spark ignition engines is reviewed briefly, and this leads to a resumé of the swirl measuring techniques. The numerous ways of analysing swirl data are summarised and the relations between the different swirl parameters are presented. Experimental results are presented from a diesel engine in which the flow has been measured by a hot wire anemometer, a paddle wheel and a swirl torquemeter. The performance of the different measurement techniques is compared. Further results are presented (from a spark ignition engine) which illustrate the influence of the inlet port, manifold and entry conditions on the swirl measurements. Integration techniques are reviewed for producing a single swirl parameter to characterise the combined performance of the inlet port, valve and camshaft. Finally, the difficulty in standardising measurements of barrel swirl are discussed.

The work was concerned with visualisation of the charge homogeneity and cyclic variations within the planar fuel field near the spark plug in an optical spark ignition engine fitted with an outwardly opening central direct fuel injector. Specifically, the project examined the effects of fuel type and injection settings, with the overall view to understanding some of the key mechanisms previously identified as leading to particulate formation in such engines. The three fuels studied included a baseline iso-octane, which was directly compared to two gasoline fuels containing 10% and 85% volume of ethanol respectively. The engine was a bespoke single cylinder with Bowditch style optical access through a flat piston crown. Charge stratification was studied over a wide spectrum of injection timings using the Planar Laser Induced Fluorescence (PLIF) technique, with additional variation in charge temperature due to injection also estimated when viable using a two-line PLIF approach.

This paper presents the development of an engine simulation program for SI engines and its application to a two-stage expansion cycle. The two-stage expansion analysis is performed using the engine simulation, where a sudden expansion much faster than the normal expansion takes place during the expansion stroke. The changes in NO emissions and knock tolerance of the resulting new engine cycle are investigated for the same compression ratio. The changes in NO emissions and specific fuel consumption through increasing the compression ratio in order to return to the same amount of work done within the cycle are also studied.

A number of tests were conducted on a 2.5 litre, high-speed, direct-injection diesel engine running at various loads and speeds. The aim of the tests was to gain understanding which would lead to more effective use of exhaust gas recirculation (EGR) for controlling exhaust NOx whilst minimising the penalties of increased smoke emission and fuel consumption. In addition to exhaust emission measurements, in-cylinder sampling of combustion gases was carried out using a fast-acting, snatch-sampling valve. The results showed that the effectiveness of EGR was enhanced considerably by cooling the EGR. In addition to more effective NOx control, this measure also improved volumetric efficiency which assisted in the control of smoke emission and fuel consumption. This second of two papers on the use of EGR in diesel engines deals with the effects of EGR on soot emission and on the engine fuel economy.

A number of tests were conducted on a 2.5 litre, high-speed, direct-injection diesel engine running at various loads and speeds. The aim of the tests was to gain understanding which would lead to more effective use of exhaust gas recirculation (EGR) for controlling exhaust NOx. In addition to exhaust emission measurements, extensive in-cylinder sampling of combustion gases was carried out using a fast-acting, snatch-sampling valve. The results showed that the effectiveness of EGR in suppressing NOx was enhanced considerably by intercooling the inlet charge and by cooling the EGR. A companion paper (SAE 960841) deals with the effects of EGR on soot formation and emission [1].

Controlled Auto-Ignition (CAI) combustion has been achieved in a production type 4-stroke multi-cylinder gasoline engine. The engine was based on a Ford 1.7L Zetec-SE 16V engine with a compression ratio of 10.3, using substantially standard components modified only in design dimensions to control the gas exchange process in order to significantly increase the trapped residuals. The engine was also equipped with Variable Cam Timing (VCT) on both the intake and exhaust camshafts. It was found that the largely increased trapped residuals alone were sufficient to achieve CAI in this engine and with VCT, a range of loads between 0.5 and 4 bar BMEP and engine speeds between 1000 and 3500 rpm were mapped for CAI fuel consumption and exhaust emissions. The measured CAI results were compared with those of Spark Ignition (SI) combustion in the same engine but with standard camshafts at the same speeds and loads.

Controlled Auto-Ignition (CAI) combustion was realised in a production type 4-stroke 4-cylinder gasoline engine without intake charge heating or increasing compression ratio. The CAI engine operation was achieved using substantially standard components modified only in camshafts to restrict the gas exchange process The engine could be operated with CAI combustion within a range of load (0.5 to 4 bar BMEP) and speed (1000 to 3500 rpm). Significant reductions in both specific fuel consumption and CO emissions were found. The reduction in NOx emission was more than 93% across the whole CAI range. Though unburned hydrocarbons were higher under the CAI engine operation. In order to evaluate the potential of the CAI combustion technology, the European NEDC driving cycle vehicle simulation was carried out for two identical vehicles powered by a SI engine and a CAI/SI hybrid engine, respectively.

A novel experimental technique was used to investigate the in-cylinder air-fuel ratio excursions of a port-injected spark-ignition engine during load and fuel transients. This involved sampling directly from the engine cylinder using a fast flame ionisation detector (FID) system throughout an engine transient test. All tests were conducted with the coolant at the normal operating temperature of 90°C. The research engine used was a 1.6ltr four-cylinder multi-point fuel injection spark-ignition (SI) engine with four-valves-per-cylinder, with sequential injection and an electronic management system. The engine transient involved a rapid throttle opening within about 15msec. Various load steps were investigated at 2000rev/min along with the effect of altering the type of fuel injector.

A numerical study was performed to elucidate the link between cyclic combustion variations in spark-ignition engines and instabilities in the non-linear processes occurring during the combustion. The instabilities in combustion were investigated by examining the response of a two-zone phenomenological combustion models to small deviations of mixture and flow conditions in the cylinder, such as the turbulence intensity at ignition, the overall equivalent ratio and the local equivalent ratio around the ignition site. The predicted combustion characteristics were validated and in good agreement with experimental data obtained from a single-cylinder research engine. The study suggested that the main deficiency of combustion in spark-ignition engines is the point-source ignition: it gives rise to slow development of initial flame; variations of the intermittent combustion process can occur when initial conditions at the ignition site are not repeatable from cycle to cycle.

A programme of work is being undertaken to improve the performance of a spark-ignited natural gas engine, that has been converted from a diesel engine. The aim of this work is to reduce the fuel consumption and NOx emissions. All experimental data and predictions refer to full throttle operation at 1500 rpm. The work to be reported here will include baseline tests that have been used to calibrate a two-zone combustion model. Particularly important are the predictions of the NOx emissions. The simulation has then been used to predict the effects of using: a higher compression ratio, and a faster burn combustion system. The design philosophy of the resulting fast burn combustion system is discussed, and some preliminary results are presented. There will be a discussion of the ignition parameters that affect the lean burn operation, and the effect of the spark plug gap position is discussed in the context of results from a phenomenological model of turbulent combustion.

This work was concerned with study of lubricant introduced directly into the combustion chamber and its effect on pre-ignition and combustion in an optically accessed single-cylinder spark ignition engine. The research engine had been designed to incorporate full bore overhead optical access capable of withstanding peak in-cylinder pressures of up to 150bar. An experiment was designed where a fully formulated synthetic lubricant was deliberately introduced through a specially modified direct fuel injector to target the exhaust area of the bore. Optical imaging was performed via natural light emission, with the events recorded at 6000 frames per second. Two port injected fuels were evaluated including a baseline commercial grade gasoline and low octane gasoline/n-heptane blend. The images revealed the location of deflagration sites consistently initiating from the lubricant itself.

Over the last decade, the diesel engine has made dramatic progress in its performance and market penetration. However, in order to meet future emissions legislations, Nitrogen Oxides (NOx) and particulate matters' (PM) emissions will need to be reduced simultaneously. Nowadays researchers are focused on different combustion modes which can have a great potential for both low soot and low NOx. In order to achieve this, different injection strategies have been investigated. This study investigates the effects of split injection strategies with high levels of Exhaust Gas Recirculation (EGR) on combustion performance and emissions in a single-cylinder direct injection optical diesel engine. The investigation is focused on the effects of injection timing of split injection strategies. A Ricardo Hydra single-cylinder optical engine was used in which conventional experimental methods like cylinder pressure data, heat release analysis and exhaust emissions analysis were applied.

Fast throttle opening in port-injected gasoline engines often results in a lean air-fuel ratio excursion lasting several engine cycles. Even when the engine is equipped with a three-way catalyst this lean excursion can lead to high tailpipe emissions. This paper will describe an in-cylinder method of measuring these air-fuel ratio excursions, using a fast flame ionisation detector. Examples will be given of air-fuel ratio excursions obtained on a four-valve-per-cylinder sequentially-injected gasoline engine equipped with a lambda sensor. The air-fuel ratio excursions together with measurements of the engine air flow are used to estimate me build up of the fuel film on the inlet manifold walls. Whilst air-fuel ratio excursions have been recorded previously by other investigators, their results were obtained from exhaust gas analysis using fast oxygen sensors.

A novel approach was proposed and investigated to reduce unburned hydrocarbon emissions from spark-ignition engines using in-cylinder catalysts. The unburned hydrocarbons in spark-ignition engines arise primarily from sources near the combustion chamber walls, such as flame quenching at the entrance of crevice volumes and at the combustion chamber wall, and the absorption and desorption of fuel vapour into oil layers on the cylinder wall. The proximity of these sources of unburned hydrocarbons to the wall means that they can be reduced significantly by simply using in-cylinder catalysts on the combustion chamber walls, in particular on the surfaces of the crevice volumes. A platinum-rhodium coating was deposited on the top and side surfaces of the piston crown, and its effects on the engine combustion and emission characteristics were examined in this experimental investigation.

In recent years, in order to develop more efficient and cleaner gasoline engines, a number of new engine operating strategies have been proposed and many have been studied on different engines but there is a lack of comparison between various operating strategies and alternative fuels at different SI modes. In this research, a single cylinder direct injection gasoline engine equipped with an electro-hydraulic valve train system has been commissioned and used to study and compare different engine operation modes. In this work, the fuel consumption, gaseous and particulate emissions of gasoline and its mixture with ethanol (E15 and E85) were measured and analysed when the engine was operated at the same load but with different load control methods by an intake throttle, reduced intake valve duration, and positive overlap.

Chemical reaction kinetics plays an important role in homogeneous charge compression ignition (HCCI) combustion. In order to control the combustion process, the underlying mechanism of auto-ignition must be explored, especially for the HCCI combustion using negative valve overlap (NVO) strategy, in which the residual gas affects the auto-ignition of next cycle remarkably. In this research, experimental research was carried out in a single cylinder gasoline engine equipped with an in-cylinder sampling system which mainly consists of a special spark plug, a sampling tube and a high-speed electromagnetic valve. In-cylinder charge was sampled at compression stroke and analyzed by FTIR with two types of fuel injection strategy, such as port fuel injection (PFI) solely and port fuel injection combined with injection during negative valve overlap (PFI & NVO-Injection).

The goal of this research was to study and quantify the effect of exhaust valve timing and residual gas dilution on in-cylinder flow patterns, flame propagation and heat release characteristics in a spark ignition engine. Experiments were carried out in a recently developed single cylinder optical engine. Particle image velocimetry (PIV) was applied to measuring and evaluating the in-cylinder flow field. Detailed analysis of flame images combined with heat release data was presented for several engine operating conditions, giving insight into the combustion process in terms of visible flame area and flame expansion speed. Results from PIV measurement indicates that the limited alteration of the in-cylinder bulk flow could be observed with the variation of exhaust valve timing. The in-cylinder fluctuating kinetic energies and their Coefficient of Variations (COVs) decrease with the advance of the exhaust valve timing.