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All around the world, steps are being taken to improve the quality of our environment. Prominent among these are the definition, implementation, and attainment of increasingly stringent emissions regulations for all types of engines, including off-highway diesels. These rigorous regulations have driven use of technologies like after-treatment, advanced air systems, and advanced fuel systems. Fuel dispensed off-highway is routinely and significantly dirtier than fuel from on-highway outlets. Furthermore, fuels used in developing countries can be up to 30 times dirtier than the average fuels in North America. Poor fuel cleanliness, coupled with the higher pressures and performance demands of modern fuel systems, create life challenges greater than encountered with cleaner fuels. This can result in costly disruption of operations, loss of productivity, and customer dissatisfaction in the off-highway market.

The environmental impact from herbicide utilization has been well documented in recent years. The reduction in weed control with out a viable alternative will likely result in decreased per acre production and thus higher unit production cost. The potential for selective herbicide application to reduce herbicide usage and yet maintain adequate weed control has generated significant interest in different forms of remote sensing of agricultural crops. This research evaluated the color co-occurrence texture analysis technique to determine its potential for utilization in crop groundcover identification. A program termed GCVIS (Ground Cover VISion) was developed to control an ATT TARGA 24 frame grabber; and generate HSI color features from the RGB format pixel data, HSI CCM matrices and the co-occurrence texture feature data.

In recent years, Nearfield Acoustical Holography (NAH) has been used to identify stationary vehicle exterior noise sources. However that application has usually been limited to individual components. Since powertrain noise sources are hidden within the engine compartment, it is difficult to use NAH to identify those sources and the associated partial field that combine to create the complete exterior noise field of a motor vehicle. Integrated Nearfield Acoustical Holography (INAH) has been developed to address these concerns: it is described here. The procedure entails sensing the sources inside the engine compartment by using an array of reference microphones, and then calculating the associated partial radiation fields by using NAH. In the second part of this paper, the use of farfield arrays is considered. Several array techniques have previously been applied to identify noise sources on moving vehicles.

This paper presents an analysis of axle weight data collected during the performance testing of the Broken Bridge dynamic electronic highway scale. Test results are analyzed by comparing the in-motion axle weights as measured by the Broken Bridge scale with the corresponding static values for an instrumented two-axle test vehicle and for a sample of trucks diverted from an Interstate highway. Analysis of the two-axle test truck data shows that the actual loads applied to the highway surface by the wheels of a moving vehicle vary above and below the static equivalents in a manner that is typical for a specific location and range of speeds. For a random selection of different types of trucks, the variation of dynamic from static axle weight is further affected by axle position (front, second, third, and so forth) and spacing.

Sound absorbing materials are commonly compressed when installed in passenger compartments or underhood applications altering the sound absorption performance of the material. However, most prior work has focused on uncompressed materials and only a few models based on poroelastic properties are available for compressed materials. Empirical models based on flow resistivity are commonly used to characterize the complex wavenumber and characteristic impedance of uncompressed sound absorbing materials from which the sound absorption can be determined. In this work, the sound absorption is measured for both uncompressed and compressed samples of fiber and foam, and the flow resistivity is curve fit using an appropriate empirical model. Following this, the flow resistivity of the material is determined as a function of the compression ratio.

Transmission loss (TL) is a good performance measure of mufflers since it represents the muffler's inherent capability of sound attenuation. There are several existing numerical methods, which have been widely used to calculate the TL from numerical simulation results, such as the four-pole and three-point methods. In this paper, a new approach is proposed to evaluate the transmission loss based on the reciprocal work identity. The proposed method does not assume plane wave propagation in the inlet and outlet ducts, and more importantly, does not explicitly apply the anechoic termination impedance at the outlet. As a result, it has the potential of extending TL computation above the plane wave cut-off frequency.

A full calibration exercise of a diesel engine air path can take months to complete (depending on the number of variables). Model-based calibration approach can speed up the calibration process significantly. This paper discusses the overall calibration process of the air-path of the Cat® C7.1 engine using statistical machine learning tool. The standard Cat® C7.1 engine's twin-stage turbocharger was replaced by a VTG (Variable Turbine Geometry) as part of an evaluation of a novel air system. The changes made to the air-path system required a recalculation of the air path's boost set point and desired EGR set point maps. Statistical learning processes provided a firm basis to model and optimize the air path set point maps and allowed a healthy balance to be struck between the resources required for the exercise and the resulting data quality.

Previous research has shown that the homogeneous charge compression ignition (HCCI) combustion concept holds promise for reducing pollutants (i.e. NOx, soot) while maintaining high thermal efficiency. However, it can be difficult to control the operation of the HCCI engines even under steady state running conditions. Power density may also be limited if high inlet air temperatures are used for achieving ignition. A methodology using a small pilot quantity of diesel fuel injected during the compression stroke to improve the power density and operation control is considered in this paper. Multidimensional computations were carried out for an HCCI engine based on a CAT3401 engine. The computations show that the required initial temperature for ignition is reduced by about 70 K for the cases of the diesel pilot charge and a 25∼35% percent increase in power density was found for those cases without adversely impacting the NOx emissions.

Numerical acoustics has traditionally been relegated to a prediction only role. However, recent work has shown that numerical acoustics techniques can be used to diagnose noise problems. The starting point for these techniques is the acoustic transfer vector (ATV). First of all, ATV's can be used to conduct contribution analyses which can assess which parts of a machine are the predominant noise sources. As an example, the sound power contribution and radiation efficiency from parts of a running diesel engine are presented in this paper. Additionally, ATV's can be used to reliably reconstruct the vibration on a machine surface. This procedure, commonly called inverse numerical acoustics (INA), utilizes measured sound pressures along with ATV's to reconstruct the surface velocity. The procedure is demonstrated on an engine cover for which the reconstructed vibration had excellent agreement with experimental results.

A process for predicting the transmission and insertion losses of multi-component exhaust systems is detailed in this paper. A two-tiered process incorporating boundary element analysis to evaluate multi-component systems is implemented. At the component level, the boundary element method is used to predict the transfer matrix for larger components where plane wave behavior is not expected within the component. The transfer matrix approach is then used to predict insertion loss for built-up systems with interconnecting duct or pipe work. This approach assumes plane wave behavior at the inlet and outlet of each component so it is limited to the low frequency regime. Results are compared with experimental results for HVAC systems.

Carbon nanomaterials such as vertically aligned carbon nanotubes arrays are emerging new materials that have demonstrated superior mechanical, thermal, and electrical properties. The carbon nanomaterials have the huge potential for a wide range of vehicular applications, including lightweight and multifunctional composites, high-efficiency batteries and ultracapacitors, durable thermal coatings, etc. In order to design the carbon nanomaterials for various applications, it is very important to develop effective computational methods to model such materials and structures. The present work presents a structural mechanics approach to effectively model the mechanical behavior of vertically aligned carbon nanotube arrays. The carbon nanotube may be viewed as a geometrical space frame structure with primary bonds between any two neighboring atoms and thus can be modeled using three-dimensional beam elements.

Fundamental understanding of the sources of fuel-derived Unburned Hydrocarbon (UHC) emissions in heavy duty diesel engines is a key piece of knowledge that impacts engine combustion system development. Current emissions regulations for hydrocarbons can be difficult to meet in-cylinder and thus after treatment technologies such as oxidation catalysts are typically used, which can be costly. In this work, Computational Fluid Dynamics (CFD) simulations are combined with engine experiments in an effort to build an understanding of hydrocarbon sources. In the experiments, the combustion system design was varied through injector style, injector rate shape, combustion chamber geometry, and calibration, to study the impact on UHC emissions from mixing-controlled diesel combustion.

Clutches are commonly utilised in passenger type and off-road heavy-duty vehicles to disconnect the engine from the driveline and other parasitic loads. In off-road heavy-duty vehicles, along with fuel efficiency start-up functionality at extended ambient conditions, such as low temperature and intake absolute pressure are crucial. Off-road vehicle manufacturers can overcome the parasitic loads in these conditions by oversizing the engine. Caterpillar Inc. as the pioneer in off-road technology has developed a novel clutch design to allow for engine downsizing while vehicle’s performance is not affected. The tribological behaviour of the clutch will be crucial to start engagement promptly and reach the maximum clutch capacity in the shortest possible time and smoothest way in terms of dynamics. A multi-body dynamics model of the clutch system is developed in MSC ADAMS. The flywheel is introducing the same speed and torque as the engine (represents the engine input to the clutch).

This paper presents a response to the question: Simulation - mathematical manipulation or useful design tool? A mathematical model of a modulating valve in a transmission control system was developed to predict clutch pressure modulation characteristics. The transmission control system was previously reported in SAE Paper 850783 - “Electronic/Hydraulic Transmission Control System for Off-Highway Vehicles”. The comparison of simulation predictions with test data illustrates the effectiveness of simulation as a design tool. THE EVOLUTION OF COMPUTER hardware and simulation software has resulted in increased interest and usage of simulation for dynamic analysis of hydraulic systems. Most commercially available software is relatively easy to learn to use. The application of such software and the modeling techniques involved require a longer learning curve.

This paper reports on a comprehensive, crank-angle transient, three dimensional, computational fluid dynamics (CFD) model of the complete lubrication system of a multi-cylinder engine using the CFD software Simerics-Sys / PumpLinx. This work represents an advance in system-level modeling of the engine lubrication system over the current state of the art of one-dimensional models. The model was applied to a 16 cylinder, reciprocating internal combustion engine lubrication system. The computational domain includes the positive displacement gear pump, the pressure regulation valve, bearings, piston pins, piston cooling jets, the oil cooler, the oil filter etc… The motion of the regulation valve was predicted by strongly coupling a rigorous force balance on the valve to the flow.

This paper presents the criteria in selecting the size of the tuning capacitor, and the cost tradeoff between magnet volume and tuning capacitor in a free piston Stirling engine power generation system. The permissible range of capacitor size corresponding to different magnet volume, in order to prevent magnet demagnetization and stabilize the operation of the system, is determined. Within the permissible range suitable capacitor size may be selected to compensate the inductive load of the system to improve the overall power factor. If the capacitor size is not in the permissible range, there would exists a danger of losing magnet strength, or unstable operation of the engine that would destroy the engine due to unbounded amplitude of piston oscillations. The theory developed is then applied to a practical system, and the cost tradeoff between magnet volume and capacitor is studied.

The effects of thermal and chemical aging on the performance of cordierite-based and high-porosity mullite-based diesel particulate filters (DPFs), were quantified, particularly their filtration efficiency, pressure drop, and regeneration capability. Both catalyzed and uncatalyzed core-size samples were tested in the lab using a diesel fuel burner and a chemical reactor. The diesel fuel burner generated carbonaceous particulate matter with a pre-specified particle-size distribution, which was loaded in the DPF cores. As the particulate loading evolved, measurements were made for the filtration efficiency and pressure drop across the filter using, respectively, a Scanning Mobility Particle Sizer (SMPS) and a pressure transducer. In a subsequent process and on a different bench system, the regeneration capability was tested by measuring the concentration of CO plus CO2 evolved during the controlled oxidation of the carbonaceous species previously deposited on the DPF samples.

Thermal efficiencies of 54% have been demonstrated by single cylinder engine testing of advanced diesel engine concepts developed under Department of Energy funding. In order for these concept engines to be commercially viable, cost effective and durable systems for insulating the piston, head, ports and exhaust manifolds will be required. The application and development of new materials such as thick thermal barrier coating systems will be key to insulating these components. Development of test methods to rapidly evaluate the durability of coating systems without expensive engine testing is a major objective of current work. In addition, a novel, low cost method for producing thermal barrier coated pistons without final machining of the coating has been developed.

Although soot-formation processes in diesel engines have been well characterized during the mixing-controlled burn, little is known about the distribution of soot throughout the combustion chamber after the end of appreciable heat release during the expansion and exhaust strokes. Hence, the laser-induced incandescence (LII) diagnostic was developed to visualize the distribution of soot within an optically accessible single-cylinder direct-injection diesel engine during this period. The developed LII diagnostic is semi-quantitative; i.e., if certain conditions (listed in the Appendix) are true, it accurately captures spatial and temporal trends in the in-cylinder soot field. The diagnostic features a vertically oriented and vertically propagating laser sheet that can be translated across the combustion chamber, where “vertical” refers to a direction parallel to the axis of the cylinder bore.

Mandated pollutant emission levels are shifting light-duty vehicles towards hybrid and electric powertrains. Heavy-duty applications, on the other hand, will continue to rely on internal combustion engines for the foreseeable future. Hence there remain clear environmental and economic reasons to further decrease IC engine emissions. Turbocharged diesels are the mainstay prime mover for heavy-duty vehicles and industrial machines, and transient performance is integral to maximizing productivity, while minimizing work cycle fuel consumption and CO2 emissions. 1D engine simulation tools are commonplace for “virtual” performance development, saving time and cost, and enabling product and emissions legislation cycles to be met. A known limitation however, is the predictive capability of the turbocharger turbine sub-model in these tools.