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Technical Paper

The Structure of Cavitation and its Effect on the Spray Pattern in a Single-Hole Diesel Nozzle

2001-05-07
2001-01-2008
The structure and evolution of cavitation in a transparent scaled-up diesel nozzle having a hole perpendicular to the nozzle axis has been investigated using high-speed motion pictures, flash photography and stroboscopic visualization. Observations revealed that, at the inception stage, cavitation bubbles are dominantly seen in the vortices at the boundary layer shear flow and outside the separation zone. Cavitation bubbles grow intensively in the shear layer and develop into cloud-like coherent structures when viewed from the side of the nozzle. Shedding of the coherent cloud cavitation was observed. When the flow was increased further the cloud like cavitation bubbles developed into a large-scale coherent structure extending downstream of the hole. Under this condition the cavitation starts as a mainly glassy sheet at the entrance of the hole. Until this stage the spray appeared to be symmetric.
Technical Paper

The Role of Aerodynamics in the 1955 Le Mans Crash

2008-12-02
2008-01-2996
In the 1955 Le Mans race the worst crash in motor racing history occurred and this accident would change the face of motor racing for decades. After the crash numerous investigations on the disaster were performed, and fifty years after some interesting books were launched on the subject. However, a number of key questions remain unsolved; and one open area is the influence of aerodynamics on the scenario, since the Mercedes-Benz 300 SLR involved in the crash was equipped with an air-brake and its influence on the accident is basically unknown. This work may be considered as a first attempt to establish CFD as a tool to aid in resolving aerodynamic aspects in motor sport accidents and in the present paper, CFD has been used to investigate the aerodynamics and estimate the drag and lift coefficients of the Mercedes-Benz 300 SLR used in the Le Mans race of 1955.
Technical Paper

Study of Software Integration for Transient Simulation of Future Cooling System for Heavy Truck Application

2014-04-01
2014-01-0653
The work investigates the integration between tools for analysis and simulation of cooling systems at Volvo Group Trucks Technology. At the same time it is a consequent step in evaluating GT-SUITE for the purposes of analysis and simulation of such systems. The focus is on 1D simulation tools, which are generally preferred in the context of transient simulations of engine and power train installation systems. The Cooling Analysis and Simulations group at Volvo Group Trucks Technology use a variety of 1D simulation tools for analysis of cooling performance. Volvo Power Train, on the other hand, use among others GT-SUITE for engine simulations. It is expected to improve the quality of the simulation, (i.e the accuracy of the results) and improve system integration by using one tool for both areas of simulation. This work delivers two transient models of FH 13L cooling system integrated with a predictive model of the engine and a detailed model of the main coolant circuit.
Technical Paper

Speed Limit in City Area and Improvement of Vehicle Front Design for Pedestrian Impact Protection-A Computer Simulation Study

2001-06-04
2001-06-0227
This paper presented a part of results from an ongoing project for pedestrian protection, which is carried out at Chalmers University of Technology in Sweden. A validated pedestrian mathematical model was used in this study to simulate vehicle-pedestrian impacts. A large number of simulations have been carried out with various parameters. The injury-related parameters concerning head, chest, pelvis and lower extremities were calculated to evaluate the effect of impact speed and vehicle front structure on the risk of pedestrian injuries. The effect of following vehicle parameters was studied: stiffness of bumper, hood edge, hood top, windscreen frame, and shape of vehicle front structures. A parameter study was conducted by modelling vehicle-pedestrian impacts with various sizes of cars, mini vans, and light trucks. This choice represents the trends of new vehicle fleet and their frequency of involvement in real world accidents.
Technical Paper

Soot Evolution in Multiple Injection Diesel Flames

2008-10-06
2008-01-2470
In order to meet future emission regulations, various new combustion concepts are being developed, several of which incorporate advanced diesel injection strategies, e.g. multiple injections, offering attractive potential benefits. In this study the effects of split injections on soot evolution in diesel flames were investigated in a series of flame experiments performed using a high pressure, high temperature (HP/HT) spray chamber and laser-induced incandescence apparatus to measure soot volume fractions. The focus was on split injections with varied dwell times preceded by a short pilot. The results, which were analyzed and compared to results from engine tests, show that net soot production can be decreased by applying an appropriate split injection strategy.
Technical Paper

Simulation of a Two-Stroke Free Piston Engine

2004-06-08
2004-01-1871
The free piston internal combustion engine used in conjunction with a linear alternator offers an interesting choice for use in hybrid vehicles. The linear motion of the pistons is directly converted to electricity by the alternator, and the result is a compact and efficient energy converter that has only one moving part. The movement of the pistons is not prescribed by a crank mechanism, but is the result of the equilibrium of forces acting on the pistons, and the engine will act like a mass-spring system. This feature is one of the most prominent advantages of the FPE (Free Piston Engine), as the lack of mechanical linkage gives means of varying the compression ratio in simple manners, without changing the hardware of the engine. By varying the compression ratio, it is also it possible to run on a multitude of different fuels and to use HCCI (Homogeneous Charge Compression Ignition) combustion.
Technical Paper

Simplifications Applied to Simulation of Turbulence Induced by a Side View Mirror of a Full-Scale Truck Using DES

2018-04-03
2018-01-0708
In this paper, the turbulent flow induced by a production side-view mirror assembled on a full-scale production truck is simulated using a compressible k-ω SST detached eddy simulation (DES) approach -- the improved delayed DES (IDDES). The truck configuration consists of a compartment and a trailer. Due to the large size and geometric complexity of the configuration, some simplifications are applied to the simulation. A purpose of this work is to investigate whether the simplifications are suitable to obtain the reasonable properties of the flow near the side-view mirror. Another objective is to study the aerodynamic performances of the mirror. The configuration is simplified regarding two treatments. The first treatment is to retain the key exterior components of the truck body while removing the small gaps and structures. Furthermore, the trailer is shaped in an apex-truncated square pyramid.
Technical Paper

Proactive Human Factors Engineering Analysis in Space Station Design Using the Computer Manikin Jack

2000-06-06
2000-01-2166
In this case study, a human factors analysis was carried out in the preliminary design phase of the Cupola, a European Space Agency (ESA) module for manned space flights for the International Space Station (ISS). The manikin software Jack® was used early in the design process before any flight hardware production. All Cupola astronaut tasks were evaluated in a virtual environment of the Cupola. Methodological aspects concerning the analysis are described, e.g. file processing, use of coordinate systems and the use of a prior task analysis. Results show that the thorough manikin analysis supported with the hierarchical task analysis results, was an important help in the design process.
Technical Paper

Prerequisites for Extensive Computer Manikin Analysis – An Example with Hierarchical Task Analysis, File Exchange Protocol and a Relational Database

2001-06-26
2001-01-2101
In this case study, a human factors engineering (HFE) analysis was carried out in the preliminary design phase of the Cupola. Cupola is a European Space Agency (ESA) module for manned space flights for the International Space Station (ISS) as part of a Barter Arrangement between ESA and the United States National Aeronautics and Space Administration (NASA). Manikin software was used early in the design process before the production of any flight hardware. The manikin analysis was supported by the use of hierarchical task analysis, a file exchange protocol and a relational database. This paper describes methodological aspects of the use of the supporting methods. Results show that hierarchical task analysis, a file exchange protocol and a relational database are prerequisites for successful extensive manikin analysis.
Technical Paper

Numerical Investigation of Narrow-Band Noise Generation by Automotive Cooling Fans

2020-09-30
2020-01-1513
Axial cooling fans are commonly used in electric vehicles to cool batteries with high heating load. One drawback of the cooling fans is the high aeroacoustic noise level resulting from the fan blades and the obstacles facing the airflow. To create a comfortable cabin environment in the vehicle, and to reduce exterior noise emission, a low-noise installation design of the axial fan is required. The purpose of the study is to investigate efficient computational aeroacoustics (CAA) simulation processes to assist the cooling-fan installation design. In this paper we report the current progress of the investigation, where the narrow-band components of the fan noise is focused on. Two methods are used to compute the noise source. In the first method the source is computed from the flow field obtained using the unsteady Reynolds-averaged Navier-Stokes equations (unsteady RANS, or URANS) model.
Technical Paper

Modelling of Hybrid Electric Vehicle Powertrains - Factors That Impact Accuracy of CO₂ Emissions

2019-01-15
2019-01-0080
Modelling is widely used for the development of hybrid electric vehicle (HEV) powertrain technologies, since it can provide accurate prediction of fuel consumption and CO₂ emissions, for a fraction of the resources required in experiments. For comparison of different technologies or powertrain parameters, the results should be accurate relative to each other, since powertrains are simulated under identical model details and simulation parameters. However, when CO₂ emissions of a vehicle model are simulated under a driving cycle, significant deviances may occur between actual tests and simulation results, compromising the integrity of simulations. Therefore, this paper investigates the effects of certain modelling and simulation parameters on CO₂ emission results, for a parallel HEV under three driving cycles (NEDC, WLTC and RTS95 to simulate real driving emissions (RDE)).
Technical Paper

Modelling of Gasoline and Ethanol Hollow-Cone Sprays Using OpenFOAM

2011-08-30
2011-01-1896
Over the past few years, an open-source code called OpenFOAM has been becoming a promising CFD tool for multi-dimensional numerical simulations of internal combustion engines. The primary goal of the present study is to assess the feasibility of the code for computations of hollow-cone sprays discharged by an outward-opening pintle-type injector by simulating the experiments performed recently by Hemdal et al., (SAE 2009-01-1496) with gasoline and ethanol sprays under the following conditions: air temperature Tair = 295 or 350 K, air pressure pair = 6 bar, fuel temperature Tfuel = 243, or 295, or 320 K, and fuel injection pressure pinj = 50, or 125, or 200 bar. To simulate the experiments, a pintle injector model and the physical properties of gasoline were implemented in OpenFOAM. The flow field calculated using the pintle injector model is more realistic than that yielded by the default unit injector model normally used in OpenFOAM.
Technical Paper

Modelling Gasoline Spray-wall Interaction -a Review of Current Models

2000-10-16
2000-01-2808
A literature survey was carried out to examine the advances in knowledge regarding spray impingement on surfaces over the last five years. Published experiments indicate that spray impingement is controlled by various spray parameters, surface conditions, and liquid properties. One disadvantage of the published results is that the experiments have mainly been conducted with water droplets or diesel fuel, often at atmospheric conditions. A sensitivity analysis was performed for one common impingement model. The purpose was to investigate how the model described different phenomena when different parameters were changed, including wall temperature, wall roughness and injection velocity of the spray. The model tested showed sensitivity to surface roughness, whereas changes in wall temperature only resulted in increased evaporation from the surface. The increase of injection velocity resulted in a decrease of fuel on the wall by 70%.
Technical Paper

Methodology Development for Investigation and Optimization of Engine Starts in a HEV Powertrain

2022-03-29
2022-01-0484
The shift toward electrification and limitations in battery electric vehicle technology have led to high demand for hybrid vehicles (HEVs) that utilize a battery and an internal combustion engine (ICE) for propulsion. Although HEVs enable lower fuel consumption and emissions compared to conventional vehicles, they still require combustion of fuels for ICE operation. Thus, emissions from hybrid vehicles are still a major concern. Engine starts are a major source of emissions during any driving event, especially before the three-way catalyst (TWC) reaches its light-off temperature. Since the engine is subjected to multiple starts during most driving events, it is important to mitigate and better understand the impact of these emissions. In this study, experiments were conducted to analyze engine starts in a hybrid powertrain on different experimental setup.
Technical Paper

Mapping an Optimum DC-Link Voltage across the Entire SiC-Based EV Drive Regions Using a Synchronous Boost DC-DC Converter

2024-04-09
2024-01-2218
When designing an electric vehicle (EV) traction system, overcoming the issues arising from the variations in the battery voltage due to the state of charge (SoC) is critical, which otherwise can lead to a deterioration of the powertrain energy efficiency and overall drive performance. However, systems are typically documented under fixed voltage and temperature conditions, potentially lacking comprehensive specifications that account for these variations across the entire range of the vehicle operating regions. To tackle this challenge, this paper seeks to adjust an optimal DC-link voltage across the complete range of drive operating conditions by integrating a DC-DC converter into the powertrain, thereby enhancing powertrain efficiency. This involves conducting a comprehensive analysis of power losses in the power electronics of a connected converter-inverter system considering the temperature variations, along with machine losses, accounting for variable DC-link voltages.
Technical Paper

Investigation of Spark Position Effects in a Small Pre-chamber on Ignition and Early Flame Propagation

2000-10-16
2000-01-2839
Lean gas engines have a potential for a significant reduction in both fuel consumption and emission levels. The use of a small pre-chamber with controlled stoichiometric or rich mixture composition is an effective way to deal with ignition problems in such engines. A constant volume vessel equipped with a device for generation of turbulence of known quantities is used to study the operation of a cylindrical pre-chamber of 1% of the main chamber volume. Pressure was measured in the main chamber and Schlieren images of the flame initiation and propagation in the main chamber were recorded for all set-ups. The investigation of the pre-chamber is focused on the position of the spark within the pre-chamber. Spark locations close to the orifice and close to the opposite wall as well as in the middle of the pre-chamber were tested and flame evolution and pressure history were studied.
Technical Paper

Investigation of Seat Suspensions with Embedded Negative Stiffness Elements for Isolating Bus Users’ Whole-Body Vibrations

2021-02-17
2021-01-5019
Bus drivers are a group at risk of often suffering from musculoskeletal problems, such as low-back pain, while bus passengers on the last-row seats experience accelerations of high values. In this paper, the contribution of K-seat in decreasing the above concern is investigated with a detailed simulation study. The K-seat model, a seat with a suspension that functions according to the KDamper concept, which combines a negative stiffness element with a passive one, is benchmarked against the conventional passive seat (PS) in terms of comfort when applied to different bus users’ seats. More specifically, it is tested in the driver’s and two different passengers’ seats, one from the rear overhang and one from the middle part. For the benchmark shake, both are optimized by applying excitations that correspond to real intercity bus floor responses when it drives over a real road profile.
Technical Paper

Inertia Collection Applied to Vehicle Emissions

1989-09-01
892092
The INCOLL or INertia COLLection system described in this paper, should meet the requirements for a short transient test, without using any chassis dynamometer. To prove this point not only the background of its principles are described, but also results from its application both to S I engines with and without catalytic converters and to truck diesel engines. Special interest has been devoted to the oxygen sensor and converter efficiency and their response both during warm up and under transient conditions. The simplification of the analyzing equipment and the direct interpretation of the results, have been dealt with, as well as the repeativity of the results achieved. The INCOLL test may also have a potential use as quality test at the end of the production line and as a tool for reliability development as well as research and development within the field. The cost for an INCOLL test is estimated to be around one (1) percent of a normal FTP certification procedure.
Technical Paper

Impact of Conventional and Electrified Powertrains on Fuel Economy in Various Driving Cycles

2017-03-28
2017-01-0903
Many technological developments in automobile powertrains have been implemented in order to increase efficiency and comply with emission regulations. Although most of these technologies show promising results in official fuel economy tests, their benefits in real driving conditions and real driving emissions can vary significantly, since driving profiles of many drivers are different than the official driving cycles. Therefore, it is important to assess these technologies under different driving conditions and this paper aims to offer an overall perspective, with a numerical study in simulations. The simulations are carried out on a compact passenger car model with eight powertrain configurations including: a naturally aspirated spark ignition engine, a start-stop system, a downsized engine with a turbocharger, a Miller cycle engine, cylinder deactivation, turbocharged downsized Miller engine, a parallel hybrid electric vehicle powertrain and an electric vehicle powertrain.
Technical Paper

Human Response to Vibrations and Its Contribution to the Overall Ride Comfort in Automotive Vehicles - A Literature Review

2020-04-14
2020-01-1085
The various factors that affect ride comfort, including noise, vibrations and harshness (NVH) have been in focus in many research studies due to an increasing demand in ride comfort in the automotive industry. Vibrations have been highlighted as an important contribution to assess and predict overall ride comfort. The purpose of this paper is to present an approach to explain ride comfort with respect to vibration for the seated occupant based on a systematic literature review of previous fundamental research and to relate these results to the application in the contemporary automotive industry. The results from the literature study show that numerous research studies have determined how vibration frequency, magnitude, direction, duration affect human response to vibration. Also, the studies have highlighted how body posture, age, gender and anthropometry affect the human perception of comfort.
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