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Technical Paper

Utilization of Blends of Jatropha Oil and N-Butanol in a Naturally Aspirated Compression Ignition Engine

2013-10-14
2013-01-2684
Diesel Engines are widely used in transportation, industrial and agriculture sectors worldwide due to their versatility and ruggedness. However, they also emit harmful emissions detrimental to human health and environment. Apart from environmental degradation, the perturbation in international crude oil prices is also mandating use of renewable fuels. In this context, vegetable oils such as Jatropha Curcas due to their carbon neutral nature and widespread availability, seems to present a promising alternative to the mineral diesel. Straight vegetable oils (SVO) are not recommended for direct diesel engine application due to their higher viscosity, poor volatility etc. and dilution of straight vegetable oil may effectively enable its direct application in unmodified diesel engines. In the present study, Jatropha oil was diluted with n-Butanol to improve the fuel properties of the blend.
Technical Paper

Tribological Performance of Lubricating Oil Contaminated with Fine Dust Particles

2014-09-30
2014-01-2334
The economics of operating internal combustion engines in cars, buses and other automotive equipment is heavily affected by friction and wear losses caused by abrasive contaminants. As such, dust is a universal pollutant of lubricating oils. Road dust consists of depositions from vehicular and industrial exhausts, tire and brake wear, dust from paved roads or potholes, and from construction sites. Present research investigates the influence of dust powder of size 5 μm-100 μm as contaminant in SAE 20W-40 lubricant on the relative motion of a plane surface over the other having circular surface in contact. A pin-on-disk setup as per ASTM G99 has been used to conduct the experiments, firstly at increasing rpm keeping constant load of 118 N, and secondly by increasing loads, keeping rpm constant at 1000. The contaminated lubricant has been used to study its influence on friction and wear rate at the interface of pin of 12 mm diameter and disk at track diameter of 98 mm.
Technical Paper

Studying Synthesis of Thermally and Chemically Modified Plant Oil and their Tribological Evaluation for Use as a Base Stock for Environmentally Friendly Bio-Lubricant

2014-04-01
2014-01-1477
The world today is facing severe oil crisis and environmental pollution, thus there is a great urgency of developing and applying bio based products as a substitute to mineral oil based products. Rapid industrialization and automation in the last decade has increased the demand of mineral oil based lubricant that will get exhausted in the years to come. Also in addition to the above fact, the biodegradability of mineral-oil based lubricants is around 25% maximum. About 50% of all lubricants sold worldwide end up in the Environment. Due to extensive use of mineral oil based lubricants, several environmental issues such as surface water and groundwater contamination, Air pollution, soil contamination, agricultural product and food contamination are emerging very rapidly. This has led the researchers to look for plant oil based bio- lubricant as an alternative to mineral oil based lubricant.
Technical Paper

Study of Starting Friction during the Running of Plain Journal Bearing under Hydrodynamic Lubrication Regime

2018-04-03
2018-01-0838
Study of starting friction during the running of the engineering application has an important role in designing them, especially working at low speed and high load conditions. A significant portion of research and development today is concentrated on saving the energy by reducing the friction. The present paper addresses the measurement technique and analysis of the starting friction during the running of the journal bearing. The experiments were performed during the hydrodynamic lubrication regime using SAE 15W-30 lubricating oil. A journal bearing having journal diameter as 22 mm, length/diameter ratio 1 and 0.027 mm radial clearance has been designed and fabricated to test the starting friction. Analysis of starting friction and average friction torque during the running of journal bearing was done at 900, 1150, 1400, 1650, 1900, 2150 and 2400 revolution per minute (rpm) speed of the journal at load values of 250, 400 and 500 N.
Technical Paper

Study of Performance and Emissions Parameters of Single Cylinder Diesel Engine Fuelled with Micro Emulsion of Jatropha Oil and Ethanol

2017-10-08
2017-01-2331
The use of alternative fuel has many advantages and the main ones are its renewability, biodegradability with better quality exhaust gas emission, which do not contribute to raise the level of carbon dioxide in the atmosphere. The use of non-edible vegetables oils as an alternative fuels for diesel engine is accelerated by the energy crisis due to depletion of resources and increase in environmental problems. In Asian countries like India, great need of edible oil as a food so cannot use these oils as alternative fuels for diesel engine. However there are many issues related to the use of vegetable oils in diesel engine that is high viscosity, low calorific value, high self-ignition temperature etc. Jatropha curcas has been promoted in India as a sustainable substitute to diesel fuel. This research prepared micro emulsions of ethanol and Jatropha vegetable oil in different ratio and find out the physico-chemical parameters to compare with mineral diesel oil.
Technical Paper

Study of Lean Production System Using Value Stream Mapping in Manufacturing Sector and Subsequent Implementation in Tool Room

2016-04-05
2016-01-0342
This research is an attempt to investigate the significance of Value Stream Mapping (VSM) in the lean transformation of manufacturing units (largely automotive) and then apply the same in a tool room. It is an essential tool used to interpret both material and information flow in a system. The tool room under study specializes in production of a large variety of high precision tools for the automotive industry. A product family is chosen to map and analyze various stages of its production process, starting from the raw material (R/M) to the finished goods’ (F/G) stage. VSM is then implemented in the tool room to correctly identify wastes and thus improvement areas to bridge gaps between current and future states. Both current and future state maps are drafted along with usage of other lean tools to justify its implementation in a small setup like tool room.
Technical Paper

Potential Utilization of CNG in Stationary HCCI Engine

2013-10-14
2013-01-2508
Internal combustion engines are extensively used in every field of life in today's world. Diesel engines being more efficient are preferred in the industrial and transportation sector in comparison to spark ignition engines for their higher efficiency, versatility and ruggedness. The major emissions of diesel engines are oxides of nitrogen (NOx), particulate matter (PM), carbon dioxide (CO2), carbon monoxide (CO). Among these emissions, oxides of nitrogen (NOx) and the particulate matter are the reasons of serious concern. For reduction of oxides of nitrogen (NOx) and particulate matter simultaneously, the use of Homogeneous Charge Compression Ignition (HCCI) have provided a sustainable solution in the present scenario. Further, the use of CNG in HCCI engine along with pilot diesel injection; the emissions have been decreased drastically. Homogeneous mixing of fuel and air leads to cleaner combustion and lower emissions.
Technical Paper

Performance and Emission Characteristics of n-Butanol and Iso-Butanol Diesel Blend Comparison

2015-09-29
2015-01-2819
The growing energy demand and limited petroleum resources in the world have guided researchers towards the use of clean alternative fuels like alcohols for their better tendency to decrease the engine emissions. To comply with the future stringent emission standards, innovative diesel engine technology, exhaust gas after-treatment, and clean alternative fuels are required. The use of alcohols as a blending agent in diesel fuel is rising, because of its benefits like enrichment of oxygen, premixed low temperature combustion (LTC) and enhancement of the diffusive combustion phase. Several researchers have investigated the relationship between LTC operational range and cetane number. In a light-duty diesel engine working at high loads, a low-cetane fuel allowed a homogeneous lean mixture with improved NOx and smoke emissions joint to a good thermal efficiency.
Technical Paper

Performance and Emission Characteristics of Fish Oil Biodiesel and Diesel Blend in a Medium Capacity C.I. Engine Employing EGR

2013-04-08
2013-01-1040
Ever increasing consumption of fossil fuel and large scale deterioration of environment are mandating employment of renewable fuels. Researchers all over the world are experimenting on variety of alternative fuels for meeting future energy demands. Biodiesel is one of the most promising alternative fuels due to lower CO, HC and PM emissions. However, NOx emissions are increased in case of biodiesel in CI engine. The present study focuses on evaluation of performance and emission characteristics of a medium capacity diesel engine on blends of fish oil biodiesel and diesel blends employing EGR. Fish oil was transesterified with methyl alcohol to produce methyl ester. B20 blend of biodiesel was used since it balances the property differences with conventional diesel, e.g., performance, emission benefits and cost. Further, B20 blend can be used in automotive engines with no major modification. NOx formation takes place when combustion temperature is more than 2000K.
Technical Paper

Performance and Emission Analysis of a CI Engine in Dual Mode with CNG and Karanja Oil Methyl Ester

2014-09-30
2014-01-2327
Rapid depletion of fossil fuels is urgently demanding an extensive research work to find out the viable alternative fuel for meeting sustainable energy demand without any environmental impact. In the future, our energy systems will need to be renewable, sustainable, efficient, cost-effective, convenient and safe. Therefore, researchers has shown interest towards alternative fuels like vegetable oils, alcohols, LPG, CNG, Producer gas, biogas in order to substitute conventional fuel i.e. diesel used in compression ignition (CI) engine. However, studies have suggested that trans-esterified vegetable oils retain quite similar physico-chemical properties comparable to diesel. Besides having several advantages, its use is restricted due to higher emissions i.e. NOx, CO, HC and deposits due to improper combustion. Hence, there is a need of cleaner fuel for diesel engines for the forthcoming stringent emissions norms and the fossil depletion.
Technical Paper

Performance Evaluation and Emission Characteristics of Biodiesel-Alcohol-Diesel Blends Fuelled in VCR Engine

2016-10-17
2016-01-2265
The diesel engine has for many decades now assumed a leading role in both the medium and medium-large transport sector due to their high efficiency and ability to produce high torque at low RPM. Furthermore, energy diversification and petroleum independence are also required by each country. In response to this, biodiesel is being considered as a promising solution due to its high calorific value and lubricity conventional petroleum diesel. However, commercial use of biodiesel has been limited because of some drawbacks including corrosivity, instability of fuel properties, higher viscosity, etc. Biodiesel are known for lower CO, HC and PM emissions. But, on the flip side they produce higher NOx emissions. The addition of alcohol to biodiesel diesel blend can help in reducing high NOx produced by the biodiesel while improving some physical fuel properties.
Technical Paper

Performance Analyses of Diesel Engine at Different Injection Angles Using Water Diesel Emulsion

2013-09-17
2013-01-2170
Globally, transportation is the second largest energy consuming sector after the industrial sector and is completely dependent on petroleum products and alternative technologies. So, fossil fuel consumption for energy requirement is a primary concern and can be addressed with the fuel consumption reduction technologies. Transportation sector is mainly using diesel engines because of production of high thermal efficiency and higher torque at lower RPM. Therefore, diesel consumption should be targeted for future energy security and this can be primarily controlled by the petroleum fuel substitution techniques for existing diesel engines. Some of the fuel, which includes biodiesel, alcohol-diesel emulsions and diesel water emulsions etc. Among which the diesel water emulsion (DWE) is found to be most suitable fuel due to reduction in particulate matter and NOx emission, besides that it also improves the brake thermal efficiency.
Technical Paper

Fabrication of Composite Using Base Metal as Al 6082 T0 Reinforced with Fe-MWCNT Using Friction Stir Processing and Examine Changes in Tensile Strength, Microstructure and Hardness

2016-04-05
2016-01-0531
Friction stir processing (FSP) is a method of changing the properties of metal through intense, localized plastic deformation. This deformation is produced by forcibly inserting a non-consumable tool into a workpiece, and revolving the tool in a stirring motion as it is pushed laterally through the workpiece. It comprises of a rotating tool with pin and shoulder which are inserted into a single piece of material and traversed along the desired path to cover the region of interest. Friction between the shoulder and work piece results in localized heating which raises the temperature of the material to the range where it is plastically deformed. During this process, severe plastic deformation occurs and due to thermal exposure of material, it results in a significant evolution in the local microstructure. Carbon nanotubes were dispersed into Al matrix by multipass FSP to fabricate Al6082 T0/Fe-MWCNT.
Technical Paper

Experimental Study of Sliding Wear Behavior of the Casted Lead Bronze Journal Bearing Material

2019-04-02
2019-01-0824
Lead (Pb) bronze material is used for the manufacturing of bearings. Lead provides less friction and wear-related properties to bronze. During working of the bearings the lead contained micro-chips mixes with the lubricant oil and makes its disposal difficult. Rotational speed and applied load are the two main parameters on which the working and amount of wear from the bearing depend. So it is important to find out an optimum set of speed and pressure on which a particular bearing should operate to minimize the wear and hence minimize the lead-contaminated lubricating oil. In the present work, Taguchi technique has been used to find out the optimum values of speed and pressure. To measure the specific wear rate (SWR) and coefficient of friction (COF) of the leaded bronze material, it is made to slide on a mild steel material and amount of wear and coefficient of friction has been recorded using a pin on disc machine using ASTM-G99 standards.
Technical Paper

Experimental Investigations of Metal Oxide Nano-Additives on Working Characteristics of CI Engine

2019-04-02
2019-01-0794
Biodiesel is a potential substitute for diesel and extensive research is carried in India on production and utilization of biodiesel from a variety of edible/non-edible, animal fat and waste oils. However, issues like stability, clogging, increased NOx, and high consumption rate etc. are some of the critical issues which are associated with long-term use of these alternative fuels in a diesel engine. The recent developments in science and technology may have concreted a method to create nano measure vigorous resources that have incredible benefits to micron sized constituents. Nano liquids may be a fresh period of compact-fluid complex constituents comprising of nano sized concrete elements disseminated into a base liquid. The present study investigates the effect of doping metal oxides nanoparticles with waste fish oil-based biodiesel. For the present study, the blends of fuel are prepared by using 30ppm each of titanium dioxide and alumina nanoparticles respectively.
Technical Paper

Evaluation of Performance and Emission Characteristics of an Unmodified Naturally Aspirated Compression Ignition Engine on Blends of Diethyl Ether and Diesel

2013-11-27
2013-01-2888
The world today is majorly dependent upon fossil fuels for power generation, of which diesel forms an integral part. Diesel engines, having the highest thermal efficiency of any regular internal or external combustion engine, are widely used in almost all walks of life and cannot be dispensed with in the near future. However, the limited availability of diesel and the adverse effects of diesel engine emissions like nitrogen oxide (NOx) and soot particles raise serious concerns. Hence, their performance and emission improvement continues to be an avenue of great research activity. In this research work, the effects of blending Diethyl Ether with diesel in various proportions (5%, 10%, 15% and 20% by volume) were evaluated on engine performance and emissions of an industrial internal combustion engine.
Technical Paper

Emission Studies on a VCR Engine Using Stable Diesel Water Emulsion

2013-10-14
2013-01-2665
Internal combustion engines are the backbone of contemporary global transportation. But the major drawbacks associated with them, are the exhaust gases. These include carbon monoxide (CO), unburned hydrocarbons (UBHC), oxides of nitrogen (NOx), odor, particulate matter (PM) etc. Among them the emissions of oxides of nitrogen (NOx) and the particulate matter are the reasons of serious concern. For NOx reduction in recent developing technologies, diesel water emulsion was found the best approach for the existing engines by researchers. In the present study, performance and emission statistics of a diesel engine using diesel water emulsion operating at different compression ratios from 17:1 to 18:1 was performed. Stable Emulsions were prepared with 5%, 10%, 15%, 20% and 25 % (v/v) water concentration with variable agitation speed ranging from 5000-15000 rpm along with two surfactants. Various physico-chemical properties of emulsions were tested for all six samples including diesel.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Development of an Intake Runner of a CI Engine for Performance Enhancement and Emission Reductions Due to Variations in Air Flow Pattern within the Runner

2016-04-05
2016-01-1015
Recent scenario of fossil fuel depletion as well as rising emission levels has witnessed an ever aggravating trend for decades. The solution to the problems has been addressed by investments and research in the field of fuels; such as the use of cleaner fuels involving biodiesel, alcohol blends, hydrogen and electric drivelines, as well as improvement in traditional technologies such as variable geometry systems, VVT load control strategies etc. The developments have highlighted the enormous potential present in such systems in terms of maximizing engine efficiency and emission reductions. The present paper aims at designing and implementing an intake runner system for a CI engine capable of providing flexibility with variations in operating conditions. Primarily, the design aims at altering the air flow phenomenon within the primary intake of the engine by inducing swirl in the runner through a secondary runner.
Journal Article

Comparative Tribological Investigation of Mahua Oil and its Chemically Modified Derivatives

2014-04-01
2014-01-0956
For the last decade, the lubricant industry has been trying to formulate biodegradable lubricants with technical characteristics superior to those based on petroleum. A renewable resource, mahua oil, is good alternative to mineral oil because of its environmentally friendly, non toxic and readily biodegradable nature. The triacylglycerol structure of mahua oil is amphiphilic in character that makes it an excellent candidate as lubricant and functional fluid. It is also very attractive for industrial applications that have potential for environmental contact through accidental leakage, dripping or generates large quantities of after-use waste materials requiring costly disposal. Vegetable oil in its natural form has limited use as industrial fluids due to poor thermo-oxidation stability, low temperature behavior and other tribochemical degrading processes.
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