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This study presents the comparison of vehicle handling performance results obtained using physical test tire data and a tire model developed by means of Finite Element Method. Real tires have been measured in laboratory to obtain the tire force and moment curves in terms of lateral force and align torque as function of tire slip angle and vertical force. The same tire construction has been modeled with Finite Element Method and explicit formulation to generate the force and moment response curves. Pacejka Magic Formula tire response models were then created to represent these curves from both physical and virtual tires. In the sequence, these tire response models were integrated into a virtual multibody vehicle model developed to assess handling maneuvers.

Steering-By-Wire (SBW) system has advantages of advanced vehicle control system, which has no mechanical linkage to control the steering wheel and front wheels. It is possible to control the steering wheel actuator and front wheels actuator steering independently. The goal of this paper is to use a joystick to substitute the conventional steering wheel with typical vehicle SBW system and to study a variable steering ratio design method. A 2-DOF vehicle dynamic reference model is built and focused on the vehicle steering performance of drivers control joystick. By verifying the results with a hardware-in-the-loop simulation test bench, it shows this proposed strategy can improve vehicle maneuverability and comfort.

With rapid increase of vehicles on the road, safety concerns have become increasingly prominent. Since the leading cause of many traffic accidents is known to be by human drivers, developing autonomous vehicles is considered to be an effective approach to solve the problems above. Although trajectory tracking plays one of the most important roles on autonomous driving, handling the coupling between trajectory-tracking control and ESP under certain driving scenarios remains to be challenging. This paper focuses on trajectory-tracking control considering the role of ESP. A vehicle model is developed with two degrees of freedom, including vehicle lateral, and yaw motions. Based on the proposed model, the vehicle trajectory is separated into both longitudinal and lateral motion. The coupling effect of the vehicle and ESP is analyzed in the paper. The lateral trajectory-tracking algorithm is developed based on the preview follower theory.

The properties of contact patch are key factors for tire modeling. Researchers have paid more attention to the contact patch shape and vertical pressure distribution. Some innovative concepts, such as Local Carcass Camber, have been presented to explain special tire modeling phenomena. For a pragmatic tire model, a concise model structure and fewer parameters are considered as the primary tasks for the modeling. Many empirical tire models, such as the well-known Magic Formula model, would become more complex to achieve satisfactory modeling accuracy, due to increasing number of input variables, so the semi-empirical or semi-physical modeling method becomes more attractive. In this paper, the concept of Tire Carcass Camber is introduced first. Different from Local Carcass Camber, Tire Carcass Camber is an imaginary camber angle caused only by lateral force on the unloaded tire.

Multiple automotive applications exist for small electric motors that are activated by vehicle occupants for various functions such as window lifts and seat adjusters. For such a motor to be described as high quality, not only should the sound it produces be low in amplitude, but it also needs to be free from pulsations and variations that might occur during its (otherwise) steady-state operation. If a motor’s sound contains pulsations or variations between 2 and 8 cycles per second, the variation is described as warble. To establish performance targets for warble noise at both the vehicle and component level a way to measure and quantify the warble noise must be established. Building on existing sound quality metrics such as loudness and pitch variation, a method is established by which processed sound data is put through a secondary operation of Fourier analysis.

The wedge clutch takes advantages of small actuation force/torque, space-saving and energy-saving. However, big challenge arises from the varying self-reinforced ratio due to the varying friction coefficient inevitably affected by temperature and wear. In order to improve the smoothness and synchronization time of the slipping process of the wedge clutch, this paper proposes a self-tuning PID controller based on Lyapunov principle. A new Lyapunov function is developed for the wedge clutch system. Simulation results show that the self-tuning PID obtains much less error than the conventional PID with fixed gains. Moreover, the self-tuning PID is more adaptable to the variation of the friction coefficient for the error is about 1/5 of the conventional PID.

In order to reasonably match the variable stiffness suspension and optimize the ride comfort and stability of a light bus, a virtual prototype model of the light bus was established in Adams-Car. Before the optimization, the tyre mechanical characteristics were tested by using a plate-type tyre tester, then the magic formula model of the tyre (Pac2002) was obtained by means of the global parameter identification method. The vertical vibration of the virtual model was simulated with the simulated B-class road profile, and its handling stability performance was also studied by simulation of the pylon course slalom test and steady static circular test. After that, an optimal method of the variable stiffness suspension was put forward. In the proposed method, the two-level stiffness (k1, k2) and the damping of the rear suspension and the torsional stiffness of the pre and post stabilizer bars were taken as the optimal variables.

A novel predictable tire model has been proposed for combined braking and cornering forces, which is based on only a few pure baking and pure cornering tests. It avoids elaborate testing of all kinds of combinations of braking and side forces, which are always expensive and time consuming. It is especially important for truck or other large size tires due to the capability constraints of tire testing facilities for combined shear forces tests. In this paper, the predictive model is based on the concept of slip circle and state stiffness method. The slip circle concept has been used in the COMBINATOR model to obtain the magnitude of the resultant force under combined slip conditions; however the direction assumption used in the COMBINATOR is not suitable for anisotropic tire slip stiffness.

This paper describes the development of an analytical method to assess and optimize halfshaft joint angles to avoid excessive 3rd halfshaft order vibrations during wide-open-throttle (WOT) and light drive-away events. The objective was to develop a test-correlated analytical model to assess and optimize driveline working angles during the virtual design phase of a vehicle program when packaging tradeoffs are decided. A twelve degree-of-freedom (12DOF) system model was constructed that comprehends halfshaft dynamic angle change, axle torque, powertrain (P/T) mount rate progression and axial forces generated by tripot type constant velocity (CV) joints. Note: “tripot” and “tripod” are alternate nomenclatures for the same type of joint. Simple lumped parameter models have historically been used for P/T mount optimization; however, this paper describes a method for using a lumped parameter model to also optimize driveline working angles.

Recent advancements in simulation software and computational hardware make it realizable to simulate a full vehicle system comprised of multiple sub-models developed in different modeling languages. The so-called, co-simulation allows one to develop a control strategy and evaluate various aspects of a vehicle system, such as fuel efficiency and vehicle drivability, in a cost-effective manner. In order to study the feasibility of the synchronized parallel processing in co-simulation this paper presents two co-simulation frameworks for a complete vehicle system with multiple heterogeneous subsystem models. In the first approach, subsystem models are co-simulated in a serial configuration, and the same sub-models are co-simulated in a parallel configuration in the second approach.

The objective of the paper is to outline a CFD based lumped parameter method that compares the thermal performance of brake rotors, predicts the transient temperatures and brake lining wear in vehicle. A two-pronged approach was developed for this purpose. A rotor stand-alone model was used to predict rotor performance curves. Simultaneously heat transfer coefficients of the brake rotor were computed corresponding to the rotor performance curves and the appropriate heat transfer correlations were established. The second part of this approach involved developing a brake model in a vehicle and solving for the air flow through rotors in different vehicles at various speeds. These rotor flows were cross-referenced with the rotor performance curves, generated earlier for that rotor, to compute the heat transfer coefficients in the vehicle.

The friction material is arguably at the heart of any brake system, with its properties taking one of the most important roles in defining its performance characteristics. High performance applications, such as race track capable brake systems in high powered vehicles, exert considerable stress on the friction materials, in the form of very high heat flux loads, high clamp and brake torque loads, and high operating temperatures. It is important, for high performance applications, to select capable friction materials, and furthermore, it is important to understand fully what operating conditions the friction material will face in the considered application.

Vehicle dynamics simulation with Hardware In the Loop (HIL) has been demonstrated to reduce development and validation time for dynamic control systems. For dynamic control systems such as Anti-lock Braking System (ABS) and Electronic Stability Control (ESC), an accurate vehicle dynamics performance simulation system requires the Electronic Brake Control Module (EBCM) coupled with the vehicles brake system hardware. This kind of HIL simulation-specific software tool can further increase efficiency by means of automation and optimization of the development and validation process. This paper presents a method for HIL vehicle dynamics simulator optimization through Brake Response Time (BRT) correlation. The paper discusses the differences between the physical vehicle and the HIL vehicle dynamics simulator. The differences between the physical and virtual systems are used as factors in the development of a Design Of Experiment (DOE) quantifying HIL simulator performance.

Tire lag property is a basic property of tire dynamics, and it has significant influence on the performance of vehicle dynamics. In distance domain, the side force and moments produced by a massless tire are basically displacement or path frequency dependent, rather than time dependent. In the paper, on the basis of the stretched-string model, the first-order filtering of deflection for the front point of the contact print and the first-order filtering of side force have been introduced. Tire system can be regarded as a first-order linear system under small slip angle. The force response of tire has the characteristics of the responses of first-order linear system under small angle. The relaxation length is an important parameter in studying tire lag property. It decreases with increasing slip angle. It plays an important role in the study of tire transient properties.