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Technical Paper

Transient Numerical Analysis of a Dissipative Expansion Chamber Muffler

2024-06-12
2024-01-2935
Expansion chamber mufflers are commonly applied to reduce noise in HVAC. Dissipative materials, such as microperforated plates (MPPs), are often applied to achieve a more broadband mitigation effect. Such mufflers are typically characterized in the frequency domain, assuming time-harmonic excitation. From a computational point of view, transient analyses are more challenging. A transformation of the equivalent fluid model or impedance boundary conditions into the time domain induces convolution integrals. We apply the recently proposed finite element formulation of a time domain equivalent fluid (TDEF) model to simulate the transient response of dissipative acoustic media to arbitrary unsteady excitation. As most time domain approaches, the formulation relies on approximating the frequency-dependent equivalent fluid parameters by a sum of rational functions composed of real-valued or complex-conjugated poles.
Technical Paper

Technologies to Achieve Future Emission Legislations with Two Stroke Motorcycles

2018-10-30
2018-32-0042
Increasingly stringent emission regulations force manufacturers of two wheelers to develop low emission motorcycle concepts. Especially for small two-stroke engines with symmetrical port timing structure, causing high HC-emissions due to scavenge losses, this is a challenging demand that can only be met with alternative mixture formation strategies and by intensifying the use of modern development tools. Changing from EU4 to EU5, emission legislation will not only have an impact on the improvement of internal combustion but will also drastically change the after-treatment system. Nowadays, small two-stroke engines make use of a simple carburetor for external mixture preparation. The cylinders are scavenged by air/fuel mixtures. Equipped with exhaust gas after-treatment systems, such as secondary air with two or three catalytic converters, the emission limits for EURO 4 homologation can be achieved with carbureted engines.
Technical Paper

Strategies for Emission Reduction on Small Capacity Two-Wheelers with Regard to Future Legislative Limits

2014-11-11
2014-32-0031
Looking at upcoming emission legislations for two-wheelers, it is quite obvious that the fulfilment of these targets will become one of the biggest challenges within the engine development process. The gradual harmonization of emission limits for two-wheelers with existing automotive standards will subsequently lead to new approaches regarding mixture preparation and exhaust gas aftertreatment. Referring to these future scenarios, a state-of-the-art in development of catalytic converters for two- or three-wheeler applications should be presented. After choosing a suitable test carrier, which has already been equipped with EFI components including an oxygen sensor for λ=1 operation mode, a basic injection system calibration was used to optimize the combustion process. Based on this setup, a variable exhaust system was manufactured to be able to integrate different catalyst configurations.
Journal Article

Simulation of the Dynamical Behavior of Elastic Multi-Body Systems with Bolted, Rough Contact Interfaces

2010-06-09
2010-01-1422
For many technical applications it is necessary to avoid or to reduce vibrations. Factors benefiting from vibration reduction are for example the durability of the application, which is increased, as well as cost expenses and the level of noise, which are both decreased. Rough, bolted interfaces are common in most machines and can be used as damping devices with some effort. Perhaps in future such contact surfaces could be used as damping devices at the interfaces of an automotive engine or exhaust system. Nevertheless it is difficult to predict the effect of a change in contact interface parameters on the dynamic behavior of the entire mechanical system. Therefore a method for calculating the steady state behavior of elastic multi-body systems was developed. The basis of this method is a finite element model of each contacting unit. On each model a modal reduction is applied in order to reduce the degrees of freedom.
Technical Paper

Reduction of Flow-induced Noise in Refrigeration Cycles

2024-07-02
2024-01-2972
In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the re-frigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, also the battery and the electric motors have to be cooled. Currently, scroll compressors are widely used in the automotive industry, which generate one pressure pulse per revolution due to their discontinuous compression principle. This results in speed-dependent pressure fluctuations as well as higher-harmonic pulsations that arise from reflections. These fluctuations spread through the refrigeration circuit and cause the vibration excitation of refrigerant lines and heat exchangers. The sound transmission path in the air con-ditioning heat exchanger integrated in the dashboard is particularly critical. Various silencer con-figurations can be used to dampen these pulsations.
Technical Paper

Optimization Approach to Handle Global CO2 Fleet Emission Standards

2016-04-05
2016-01-0904
A worldwide decrease of legal limits for CO2 emissions and fuel economy led to stronger efforts for achieving the required reductions. The task is to evaluate technologies for CO2 reduction and to define a combination of such measures to ensure the targets. The challenge therefor is to find the optimal combination with respect to minimal costs. Individual vehicles as well as the whole fleet have to be considered in the cost analysis - which raises the complexity. Hereby, the focus of this work is the consideration and improvement of a new model series against the background of a fleet and the selection of measures. The ratio between the costs and the effect of the measures can be different for the each vehicle configuration. Also, the determination of targets depends whether a fleet or an individual vehicle is selected and has impact on the selection and optimization process of those measures.
Technical Paper

Modeling of the System Level Electric Drive using Efficiency Maps Obtained by Simulation Methods

2014-04-01
2014-01-1875
This work presents a physical model that calculates the efficiency maps of the inverter-fed Permanent Magnet Synchronous Machine (PMSM) drive. The corresponding electrical machine and its controller are implemented based on the two-phase (d-q) equivalent circuits that take into account the copper loss as well as the iron loss of the PMSM. A control strategy that optimizes the machine efficiency is applied in the controller to maximize the possible output torque. In addition, the model applies an analytical method to predict the losses of the voltage source inverter. Consequently, the efficiency maps within the entire operating region of the PMSM drive can be derived from the simulation results, and they are used to represent electric drives in the system simulation model of electric vehicles (EVs).
Journal Article

Mass Balancing Measures of a Linkage-Based Extended Expansion Engine

2016-11-08
2016-32-0096
The enhancement of efficiency will play a more and more important role in the development of future (small) internal combustion engines. In recent years, the Atkinson (or Extended Expansion) cycle, realized over the crank drive, attracted increasing attention. Several OEMs have investigated this efficiency-increasing principle in the whole range from small engines up to automotive engines until now. In prior publications, the authors outlined the remarkable efficiency potentials of an Extended Expansion (EE) cycle. However, for an internal combustion engine, a smooth running performance as well as low vibrations and noise emissions are relevant aspects. This is especially true for an Extended Expansion engine realized over the crank drive. Therefore, design measures concerning friction and NVH need to be taken to enable possible series production status. Basically, these measures strongly depend on the reduction of the free mass forces and moments.
Technical Paper

Layout and Development of a 300 cm3 High Performance 2S-LPDI Engine

2015-11-17
2015-32-0832
In consideration of the fact that in extreme Enduro competitions two-stroke motorcycles are still dominating, the Institute of Internal Combustion Engines and Thermodynamics, Graz University of Technology, with a long tradition in two-stroke technology, has developed a new 300 cm3 two-stroke motorcycle engine. The 2-stroke LPDI (Low Pressure Direct Injection) technology was originally developed for the 50 cm3 Scooter and moped market in Europe. In 50 cm3 applications the LPDI technology fulfils the EURO 4 emission standard (2017) [1]. In a next step the LPDI technology was applied to a 250 cm3 Enduro engine demonstrator vehicle. Based on the results of the demonstrator, a complete new high performance 300 cm3 engine was developed. The development of this new engine will be described in this publication. Some interesting aspects of the layout with 3D-CFD methods and also 1D-CFD simulation to optimize the exhaust system by DoE methods are discussed in the paper.
Technical Paper

Investigations of Lean NOx Trap (LNT) Regeneration Strategies for Diesel Engines

2017-09-04
2017-24-0124
To minimize nitrogen oxide (NOx) as well as carbon monoxide (CO) and hydrocarbon (HC) emissions to fulfil the new European real driving emissions (RDE) legislation, the LNT operation strategy - especially for DeNOx events (rich mode) - has to be optimized. On one hand the DeNOx purges should be long enough to fully regenerate the lean NOx trap, on the other hand the purges should be as short as possible to reduce the fuel consumption penalty from rich mode. Fundamental experiments have been conducted on a synthetic-gas-test-bench, purposely designed to test LNT catalysts. This methodology allowed to remove NOx from the gasfeed after the lean storage phase. The actually reduced amount of NOx could be easily calculated from the NOx storage before a regeneration event minus the NOx that was desorbed during the DeNOx event and afterwards thermally desorbed NOx.
Technical Paper

Insides to Trustworthy AI-Based Embedded Systems

2024-04-09
2024-01-2014
In an era characterized by the rapid proliferation and advancement of AI-based technologies across various domains, the spotlight is placed on the integration of these technologies into trustworthy autonomous systems. The integration into embedded systems necessitates a heightened focus on dependability. This paper combines the findings from the TEACHING project, which delves into the foundations of humanistic AI concepts, with insights derived from an expert workshop in the field of dependability engineering. We establish the body of knowledge and key findings deliberated upon during an expert workshop held at an international conference focused on computer safety, reliability and security. The dialogue makes it evident that despite advancements, the assurance of dependability in AI-driven systems remains an unresolved challenge, lacking a one-size-fits-all solution.
Technical Paper

Impact of 3-way catalytic converters on particulate emission of MPFI motorcycle engines

2022-01-09
2022-32-0004
Due to climatic movements and politics, there is no doubt that a stricter emission legislation will soon face the two-wheeler sector and their manufacturers with new challenges. Additional to the already limited pollutants, a limitation of particulate number will probably also be introduced, which means that there is an urgent need for action in exhaust gas after treatment and particulate reduction systems. For natural aspirated, port injected engines, as used in two-wheeler-technologies, conventional systems already established in passenger cars are not necessarily applicable. Moreover, the emission spectrum is fundamentally different from passenger car engines due to the better homogenization of they typically used MPFI engine types. Adapting conventional particulate filter technologies to the finer particles of MPFI engines would result in a disproportionately larger exhaust backpressure.
Technical Paper

How to Use PC-CRASH to Simulate Rollover Crashes

2004-03-08
2004-01-0341
Due to the increasing number of minivans and sport utility vehicles, rollovers have become more significant. As a result, various accident reconstruction programs have been developed to address this issue. To reconstruct rollover crashes, various requirements have to be fulfilled. These consist of: providing a simple method that is able to model three dimensional environments that often play a major role in rollovers. including suspension, tire and collision models must be provided. This is particularily important in the rollover initiation phase. including proper vehicle geometry and contact stiffness must be available. These are important for simulation of body contacts that affect the vehicle motion. This study focuses on one program, PC-CRASH. This program was developed to allow simulations of vehicle 3-dimensional movements before, during and after the impact. The study also discusses the physical background of the models, their capabilities as well as their limitations.
Technical Paper

Highly Dynamic Intake and Exhaust Back Pressure Control

2019-01-09
2019-26-0147
Measuring emissions of internal combustion engines-not only at steady-state conditions, but also with highly dynamic test cycles-is an important issue in modern engine development. Due to the fact that ambient conditions have an essential influence on power and emissions of internal combustion engines, test beds used for such measurements typically incorporate intake air and exhaust back pressure control for reasons of repeatability, accuracy and comparability. As test cycle dynamics get faster and legal pressure tolerances get narrower, pressure control becomes more demanding and simple PI control schemes are pushed to their limits; therefore, more sophisticated control schemes are necessary. In this paper, a linearised model is first derived and then used to both simplify and optimise PI controller tuning. This is done by means of frequency domain methods. Limitations to such controllers and possible approaches to overcome them are discussed.
Technical Paper

Expansion to Higher Efficiency - Experimental Investigations of the Atkinson Cycle in Small Combustion Engines

2015-11-17
2015-32-0809
The enhancement of efficiency will play a more and more important role in the development of future (small) internal combustion engines. In recent years, the Atkinson cycle, realized over the crank drive, has attracted increasing attention. Several OEMs have been doing investigations on this efficiency-increasing principle with in the whole range from small engines up to automotive ones. In previous publications, the authors stated that an indicated efficiency of up to 48% could be reached with an Atkinson cycle-based engine. However, these studies are based on 1D-CFD simulation. To verify the promising simulation results, a prototype engine, based on the Atkinson principle, was designed and experimentally tested. The aim of the present study is to evaluate and validate the (indicated) engine efficiency gained by experimental tests compared to the predicted simulation results. In order to investigate part load behavior, several valve timing strategies were also developed and tested.
Technical Paper

Exhaust System Simulation of a 2-Cylinder 2-Stroke Engine Including Heat Transfer Effects

2010-09-28
2010-32-0035
The exhaust system design has an important influence on the charge mass and the composition of the charge inside the cylinder, due to its gas dynamic behavior. Therefore the exhaust system determines the characteristics of the indicated mean effective pressure as well. The knowledge of the heat transfer and the post-combustion process of fuel losses inside the exhaust system are important for the thermodynamic analysis of the working process. However, the simulation of the heat transfer over the exhaust pipe wall is time consuming, due to the demand for a transient simulation of many revolutions until a cyclic steady condition is reached. Therefore, the exhaust pipe wall temperature is set to constant in the conventional CFD simulation of 2-stroke engines. This paper covers the discussion of a simulation strategy for the exhaust system of a 2-cylinder 2-stroke engine until cyclic steady condition including the heat transfer over the exhaust pipe wall.
Technical Paper

Exhaust Aftertreatment Technologies for PN Reduction of Motorcycles

2023-10-24
2023-01-1846
The objective of this experimental investigation was to analyze the effect of various exhaust gas aftertreatment technologies on particulate number emissions (PN) of an MPFI EU5 motorcycle. Specifically, three different aftertreatment strategies were compared, including a three-way-catalyst (TWC) with LS structure as the baseline, a hybrid catalyst with a wire mesh filter, and an optimized gasoline particulate filter (GPF) with three-way catalytic coating. Experimental investigations using the standard test cycle WMTC performed on a two-wheeler chassis dynamometer, while the inhouse particulate sampling system was utilized to gather information about size-dependent filtering efficiency, storage, and combustion of nanoparticles. The particulate sampling and measuring system consist of three condensation particle counters (CPCs) calibrated to three different size classes (SPN4, SPN10, SPN23).
Journal Article

Evaluation of Valve Train Variability in Diesel Engines

2015-09-06
2015-24-2532
The continuously decreasing emission limits lead to a growing importance of exhaust aftertreatment in Diesel engines. Hence, methods for achieving a rapid catalyst light-off after engine cold start and for maintaining the catalyst temperature during low load operation will become more and more necessary. The present work evaluates several valve timing strategies concerning their ability for doing so. For this purpose, simulations as well as experimental investigations were conducted. A special focus of simulation was on pointing out the relevance of exhaust temperature, mass flow and enthalpy for these thermomanagement tasks. An increase of exhaust temperature is beneficial for both catalyst heat-up and maintaining catalyst temperature. In case of the exhaust mass flow, high values are advantageous only in case of a catalyst heat-up process, while maintaining catalyst temperature is supported by a low mass flow.
Technical Paper

CFD Study of Spray Design for a GDI High Performance 2-Stroke Engine

2010-09-28
2010-32-0014
The advantages of 2-stroke engines, high power and low weight, are in conflict with their disadvantages, high emissions and bad fuel economy. As these disadvantages are caused by the scavenging process, a reason for the problem can be analyzed by using three dimensional computational fluid dynamics simulation (3D CFD simulation). The scavenging losses can be dramatically reduced with a high pressure fuel injection strategy. The purpose of this strategy is to prevent a fuel concentration in the incoming charge and to reduce the fuel concentration inside the exhaust system. These advantages can only be successfully exploited with the application of an optimal injection strategy. This paper covers a spray study for a gasoline direct injection (GDI) high performance 2-stroke engine using the commercial CFD Code Fluent.
Technical Paper

CFD Simulation of a Real World High-Performance Two Stroke Engine with Use of a Multidimensional Coupling Methodology

2008-09-09
2008-32-0042
CFD simulation (Computational Fluid Dynamics) is a state of the art tool for the development of internal combustion engines, especially for internal mixture preparation, scavenging process and combustion. Simulation offers an array of information in the early development phase without the need of building a prototype engine. It shortens the development time, reduces the number of prototypes and therewith test bench costs. In previous investigations [SAE 2005-32-0099] and [SAE 2007-32-0030] a new coupling methodology which bases on the combination of three-dimensional (3D), one-dimensional (1D), and zero-dimensional (0D) CFD calculation has been presented. This methodology uses a new multidimensional interface technology and is able to handle 3D-0D, 3D-1D and 3D-3D connections. The special feature of this methodology is the capability of being placed on any position in the 3D CFD mesh.
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