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This paper discusses recent improvements made by Honeywell's Condition-Based Maintenance (CBM) Center of Excellence (COE) to Mechanical Health Management (MHM) algorithms. The Honeywell approach fuses Condition Indicators (CIs) from vibration monitoring and oil debris monitoring. This paper focuses on using MHM algorithms for monitoring gas turbine engines. First an overview is given that explains the general MHM approach, and then specific examples of how the algorithms are being refined are presented. One of the improvements discussed involves how to detect a fault earlier in the fault progression, while continuing to avoid false alarms. The second improvement discussed is how to make end of life thresholds more robust: rather than relying solely on the cumulative mass of oil debris, the end of life indication is supplemented with indicators that consider the rate of debris generation.

Honeywell has developed a unique turbofan engine for application to the super mid-size business aviation market, the HTF7000. This paper will describe the design of this engine including aeromechanical design of its components. The unique design features of this engine will be described along with the technology growth path to keep the engine current. This paper will also describe several features which have been developed for this engine in response to new regulatory requirements. Some aspects of the engine to aircraft integration will also be described.

This paper examines why large aircraft engines are started the way they are today, and why that may all change in the not too distant future. Electric starting of aircraft engines and Auxiliary Power Units (APU) has been limited to 28 VDC battery systems, with starting power typically under 10 kW. Above this power level the very high battery currents, and resulting voltage drops, make the approach less and less practical. Large engines for commercial transports may require more than 100 kW to start so low voltage battery starting will not be an option.

A passive gas removal device, i.e. gas trap is used in the Internal Thermal Control System (ITCS) of the International Space Station (ISS) to remove non-condensable gases to prevent the cavitation or air locking of the pump and malfunction of the pressure and flow sensors. Since the non-condensable gases are always ingested into the ITCS during the routine maintenance and/or replacement of components in the ITCS, it is necessary to have an efficient and reliable gas trap in the liquid coolant loop of the ITCS. To increase tolerance to particulate and microbial growth fouling, extend the operational life, reduce the cost and on-orbit maintenance, and decrease crew workload, an alternative gas trap composed of only one type of membrane is developed. This paper describes the efforts involved in this development, which include the design concept of the alternative gas trap, performance modeling, and the preliminary performance test of the alternative gas trap in the relevant environment.

This paper presents the current state of a three-layer surface icing model for ice crystal icing risk assessment in aircraft engines, being developed jointly by Ansys and Honeywell to account for possible heat transfer from inside an engine into the flow path where ice accretion occurs. The bottom layer of the proposed model represents a thin metal sheet as a substrate surface to conductively transfer heat from an engine-internal reservoir to the ice layer. The middle layer is accretion ice with a porous structure able to hold a certain amount of liquid water. A shallow water film layer on the top receives impinged ice crystals. A mass and energy balance calculation for the film determines ice accretion rate. Water wicking and recovery is introduced to transfer liquid water between film layer and porous ice accretion layer.

This paper presents a novel scheme for the start-up of prime movers in starter/generator systems, such as main engine and auxiliary power units (APUs) in aerospace applications. The paper discusses this novel technique in detail for providing single-phase excitation techniques to a start exciter in a starter/generator system to increase the torque per ampere and lower the excitation voltage requirement. Simulation results are provided comparing this novel scheme with a traditional method.