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The function of the engine air cleaning filter is to remove the particulate matter in the intake air to protect the engine and its components from wear and contamination. For a specific filter, the efficiency is a function of the size of the particles being collected and the air flow velocity through the filter. Traditional tests of engine air cleaners are based on the use of specific test dusts, such as the AC Coarse and AC Fine, to determine the mass collection efficiency. However, they do not provide information on the size dependent performance of the filters, and the variation in filter performance under different particle challenge conditions. The use of a fractional efficiency test method will help to provide this missing information. The purpose of this paper is to describe a fractional efficiency test system that has been designed to evaluate the fractional cleaning efficiency of engine air cleaning filters in the size range between 0.3 and 10 mm particle diameter.

The purpose of this study is to compare the dust loading behavior of ten filter media. The filters are used in engine air filtration, self-cleaning industrial air cleaners, building heating ventilation and cooling (HVAC), automotive cabin air filtration, air respirators, and general purpose air cleaning. Several types of filter media are tested. The filters include cellulose, synthetic (felt), glass, dual-layered glass/cellulose, mixed synthetic/glass, gradient packing glass, and electrically charged fibers. The initial pressure drops and fractional collection efficiencies as a function of particle size are reported. The filters were evaluated with two test dusts to investigate the size-dependent dust loading behavior. The two test dusts are SAE fine and submicron alumina powder (median diameter 0.25 μm). The results are analyzed and compared. It was found that the cellulose filters exhibited surface loading behavior and have the fastest growth of pressure drops.

This paper quantifies typical United States in-vehicle cowl area particulate filter parameters such as temperature, humidity and environmental conditions. Secondly, United States and Germany particulate filter fleet results will be included to help quantify the effect of loading on electret nonwoven particulate filter fractional efficiency and demonstrate the amount and types of particulate matter captured. Finally the paper will address the low submicron fractional filter efficiency of a simulated production “wet and dry” plate-fin automotive evaporator core.

The dust holding capacity of air cleaning filter depends on the size distribution of the particles. Traditional test dusts like Arizona road dust consist of a single mode of coarse particles. The purpose of this study is to evaluate the dust holding capacities of air filters with a bi-modal test dust that simulates the dust in atmospheric environments. The fine mode of the test dust consists of submicron Alumina particles that represent the fine particles in atmosphere. The coarse mode consists of traditional AC fine dust. The fine and coarse dusts are mixed in different mass ratios to simulate different atmospheric conditions. The ratios are 100% fine, 50%/50%, 25%/75%, 10%/90%, and 100% coarse. An engine air filter and a HVAC filter were studied with the bi-modal test dusts. The filter pressure drops were measured as a function of the dust loading. The results show that the flow resistance rises significantly faster as the ratio of fine to coarse fraction increases.