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Future space exploration missions will require a lightweight spacesuit that expends no consumables. This paper describes the design and performance of a prototype heat rejection system that weighs less than current systems and vents zero water. The system uses regenerable LiCl/water absorption cooling. Absorption cooling boosts the heat absorbed from the crew member to a high temperature for rejection to space from a compact, non-venting radiator. The system is regenerated by heating to 100°C for two hours. The system provides refrigeration at 17°C and rejects heat at temperatures greater than 50°C. The overall cooling capacity is over 100 W-hr/kg.

In order to provide effective cooling for astronauts during extravehicular activities (EVAs), a liquid cooling and ventilation garment (LCVG) is used to remove heat by a series of tubes through which cooling water is circulated. To better predict the effectiveness of the LCVG and determine possible modifications to improve performance, computer simulations dealing with the interaction of the cooling garment with the human body have been run using the Wissler Human Thermal Model. Simulations have been conducted to predict the heat removal rate for various liquid cooled garment configurations. The current LCVG uses 48 cooling tubes woven into a fabric with cooling water flowing through the tubes. The purpose of the current project is to decrease the overall weight of the LCVG system. In order to achieve this weight reduction, advances in the garment heat removal rates need to be obtained.

Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an appliqué. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliqués upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel.

The Waste and Hygiene Compartment will serve as the primary facility for metabolic waste management and personal hygiene on the United States segment of the International Space Station. The Compartment encloses the volume of two standard ISS racks and will be installed into Node 3 after launch inside a Multipurpose Logistics Module on the Space Shuttle. Long duration space flight requires a departure from the established hygiene and waste disposal practices employed on the Space Shuttle. This paper describes requirements and a conceptual design for the Waste and Hygiene Compartment that are both logistically practical and acceptable to the crew.

Deneb's Interactive Graphic Robot Instruction Progam (IGRIP) and Envision software packages with the Ergonomic analysis option enabled were used for manufacturing process analysis and maintainability / human factors design evaluation in the Lockheed Martin Tactical Aircraft Systems - Fort Worth facility. The initial objective of both the manufacturing and maintainability engineering community was to validate the use of ergonomic modeling and simulation tools in an effort to gain acceptance of this new technology. Each discipline selected an existing operation to baseline the validation. Manufacturing selected the F-16 vertical fin as it is assembled from detail parts into a complete assembly, ready to be mated to the aircraft. Maintainability selected the removal of the Expanded Data Entry Electronics Unit (EXDEEU) located behind the ejection seat of the F-16 aircraft.

A new and advanced portable life support system (PLSS) for space suit surface exploration will require a durable, compact, and energy efficient system to transport the ventilation stream through the space suit. Current space suits used by NASA circulate the ventilation stream via a ball-bearing supported centrifugal fan. As NASA enters the design phase for the next generation PLSS, it is necessary to evaluate available technologies to determine what improvements can be made in mass, volume, power, and reliability for a ventilation transport system. Several air movement devices already designed for commercial, military, and space applications are optimized in these areas and could be adapted for EVA use. This paper summarizes the efforts to identify and compare the latest fan and bearing technologies to determine candidates for the next generation PLSS.

A new life support approach is proposed for use on the International Space Station (ISS). This involves advanced technologies for water recovery and air revitalization, tested at the Johnson Space Center (JSC), including bioprocessing, reverse-osmosis and distillation, low power carbon dioxide removal, non-expendable trace contaminant control, and carbon dioxide reduction.

Lunar and martian materials can be processed and used at planetary outposts to reduce the need (and thus the cost) of transporting supplies from Earth. A variety of uses for indigenous, on-site materials have been suggested, including uses as rocket propellants, construction materials, and life support materials. Utilization of on-site resources will supplement Regenerative Life Support Systems (RLSS) that will be needed to regenerate air, water, and wastes, and to produce food (e.g., plants) for human consumption during long-duration space missions.

Spacecraft thermal control systems are essential to provide the necessary thermal environment for the crew and to ensure that the equipment functions adequately on space missions. The Ultralight Fabric Reflux Tube (UFRT) was developed by the Pacific Northwest National Laboratory as a lightweight radiator concept to be used on planetary surface-type missions (e.g., Moon, Mars). The UFRT consists of a thin-walled tube (acting as the fluid boundary), overwrapped with a low-mass ceramic fabric (acting as the primary pressure boundary). The tubes are placed in an array in the vertical position with the evaporators at the lower end. Heat is added to the evaporators, which vaporizes the working fluid. The vapor travels to the condenser end section and condenses on the inner wall of the thin-walled tube. The resulting latent heat is radiated to the environment. The fluid condensed on the tube wall is then returned to the evaporator by gravity.

Space-faring crews must have safe breathing air throughout their missions to ensure adequate performance and good health. Toxicological assessment of air quality depends on applicable air-quality standards, measurements of pollutant concentrations, and crew reports of air quality. Samples of air were obtained during ingress and egress of the Zarya and Unity modules on missions 2A and 2A.1. The results from 2A suggest that trace pollutants were at safe levels and that there was good air exchange between the modules. Results from the 2A.1 flight also showed that trace pollutants were at acceptable concentrations; however, there was evidence of inadequate mixing between the modules during the hatch-open operations. Furthermore, the 2A.1 crew reported after the flight that the air quality seemed to cause symptoms during their operations in Zarya, particularly when more than one crewmember was working inside open panels for some time.

Space-faring crews must have safe breathing air throughout their missions to ensure adequate performance and good health. Toxicological assessment of air quality depends on the standards that define acceptable air quality, measurements of pollutant levels during the flight, and reports from the crew on their in-flight perceptions of air quality. Air samples returned from ISS on flights 8A, UF2, 9A, and 11A were analyzed for trace pollutants. On average, the air during this period of operations was safe for human respiration. However, about 3 hours into the regeneration of 2 Metox canisters in the U.S. airlock on 20 February 2002 the crew reported an intolerable odor that caused them to stop the regeneration, take refuge in the Russian segment, and scrub air in the U.S. segment for 30 hours. Analytical data from grab samples taken during the incident showed that the pollutants released were characteristic of nominal air pollutants, but were present in much higher concentrations.

There are many sources of air pollution that can threaten air quality during space missions. The International Space Station (ISS) is an extremely complex platform that depends on a multi-tiered strategy to control the risk of excessive air pollution. During the seven missions surveyed by this report, the ISS atmosphere was in a safe, steady-state condition; however, there were minor loads added as new modules were attached. There was a series of leaks of octafluoropropane, which is not directly toxic to humans, but did cause changes in air purification operations that disrupted the steady state condition. In addition, off-nominal regeneration of metal oxide canisters used during extravehicular activity caused a serious pollution incident.

This paper presents the analysis findings of a study reducing the overall mass of the lightweight liquid cooling garment (LCG). The LCG is a garment worn by crew to actively cool the body, for spacesuits and launch/entry suits. A mass reduction of 66% was desired for advanced missions. A thermal math model of the LCG was developed to predict its performance when various mass-reducing changes were implemented. Changes included varying the thermal conductivity and thickness of the garment or of the coolant tubes servicing the garment. A second model was developed to predict behavior of the suit when the cooling tubes were to be removed, and replaced with a highly-conducting (waterless) material. Findings are presented that show significant reductions in weight are theoretically possible by improving conductivity in the garment material.

The International Space Station (ISS) Active Thermal Control System (ATCS) (Ref. 1,2) has changed over the past several years to address problems and to improve its assembly and operation on-orbit. This paper captures the ways in which the Internal (I) ATCS and External (E) ATCS have changed design characteristics and operations both for the system currently operating on-orbit and the new elements of the system that are about to be added and/or activated. The rationale for changes in ATCS design, assembly and operation will provide insights into the lessons learned during ATCS development. The state of the assembly of the integrated ATCS will be presented to provide a status of the build-up of the system. The capabilities of the on-orbit system will be presented with a summary of the elements of the ISS ATCS that are functional on-orbit plus the plans for launch of remaining parts of the integrated ISS ATCS.

A porous plate sublimator (based on an existing Lunar Module LM-209 design) is baselined as a heat rejection device for the X-38 vehicle due to its simplicity, reliability, and flight readiness. The sublimator is a passive device used for rejecting heat to the vacuum of space by sublimating water to obtain efficient heat rejection in excess of 1,000 Btu/lb of water. It is ideally suited for the X-38/CRV mission as it requires no active control, has no moving parts, has 100% water usage efficiency, and is a well-proven technology. Two sublimators have been built and tested for the X-38 program, one of which will fly on the NASA V-201 space flight demonstrator vehicle in 2001. The units satisfied all X-38 requirements with margin and have demonstrated excellent performance. Minor design changes were made to the LM-209 design for improved manufacturability and parts obsolescence.

This paper describes the requirements for and design implementation of an air monitor for the Orion Crew Exploration Vehicle (CEV). The air monitor is specified to monitor oxygen, nitrogen, water vapor, and carbon dioxide, and participates with the Environmental Control Life Support System (ECLSS) pressure control system and Atmosphere Revitalization System (ARS) to help maintain a breathable and safe environment. The sensing requirements are similar to those delivered by the International Space Station (ISS) air monitor, the Major Constituent Analyzer or MCA (1, 2 and 3), and the predecessors to that instrument, the Skylab Mass Spectrometer (4, 5), although with a shift in emphasis from extended operations to minimized weight. The Orion emphasis on weight and power, and relatively simpler requirements on operating life, allow optimization of the instrument toward the mass of a sensor assembly.

For over 40 years, NASA has been putting humans safely into space in part by minimizing microbial risks to crew members. Success of the program to minimize such risks has resulted from a combination of engineering and design controls as well as active monitoring of the crew, food, water, hardware, and spacecraft interior. The evolution of engineering and design controls is exemplified by the implementation of HEPA filters for air treatment, antimicrobial surface materials, and the disinfection regimen currently used on board the International Space Station. Data from spaceflight missions confirm the effectiveness of current measures; however, fluctuations in microbial concentrations and trends in contamination events suggest the need for continued diligence in monitoring and evaluation as well as further improvements in engineering systems. The knowledge of microbial controls and monitoring from assessments of past missions will be critical in driving the design of future spacecraft.

Optimal energy management of hybrid electric vehicles has previously been shown to increase fuel economy (FE) by approximately 20% thus reducing dependence on foreign oil, reducing greenhouse gas (GHG) emissions, and reducing Carbon Monoxide (CO) and Mono Nitrogen Oxide (NOx) emissions. This demonstrated FE increase is a critical technology to be implemented in the real world as Hybrid Electric Vehicles (HEVs) rise in production and consumer popularity. This review identifies two research gaps preventing optimal energy management of hybrid electric vehicles from being implemented in the real world: sensor and signal technology and prediction scope and error impacts. Sensor and signal technology is required for the vehicle to understand and respond to its environment; information such as chosen route, speed limit, stop light locations, traffic, and weather needs to be communicated to the vehicle.

Research into increased capacity solid amine sorbents has found a candidate (SA9T) that will provide enough increase in cyclic carbon dioxide removal capacity to produce a fully redundant Regenerative Carbon Dioxide Removal System (RCRS). This system will eliminate the need for large quantities of backup LiOH, thus gaining critical storage space on board the shuttle orbiter. This new sorbent has shown an ability to package two fully redundant (four) sorbent beds together with their respective valves, fans and plumbing to create two operationally independent systems. The increase in CO2 removal capacity of the new sorbent will allow these two systems to fit within the envelope presently used by the RCRS. This paper reports on the sub-scale amine testing performed in support of the development effort. In addition, this paper will provide a preliminary design schematic of a fully redundant RCRS.

The Plant Research Unit (PRU) is currently under development by the Space Station Biological Research Project (SSBRP) team at NASA Ames Research Center (ARC) with a scheduled launch in 2001. The goal of the project is to provide a controlled environment that can support seed-to-seed and other plant experiments for up to 90 days. This paper describes testing conducted on the major PRU prototype subsystems. Preliminary test results indicate that the prototype subsystem hardware can meet most of the SSBRP science requirements within the Space Station mass, volume, power and heat rejection constraints.