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Journal Article

The Effect of a Three-Way Catalytic Converter on Particulate Matter from a Gasoline Direct-Injection Engine During Cold-Start

2013-04-08
2013-01-1305
This work investigates the effect of a three-way catalytic converter and sampling dilution ratio on nano-scale exhaust particulate matter emissions from a gasoline direct-injection engine during cold-start and warm-up transients. Experimental results are presented from a four cylinder in-line, four stroke, wall-guided direct-injection, turbo-charged and inter-cooled 1.6 litre gasoline engine. A fast-response particulate spectrometer for exhaust nano-particle measurement up to 1000 nm was utilised. It was observed that the three-way catalytic converter had a significant effect on particle number density, reducing the total particle number by up to 65 % over the duration of the cold-start test. The greatest change in particle number density occurred for particles less than 23 nm diameter, with reductions of up to 95 % being observed, whilst the number density for particles above 50 nm diameter exhibited a significant increase.
Technical Paper

The Effect of Engine Operating Conditions on Engine-out Particulate Matter from a Gasoline Direct-injection Engine during Cold-start.

2012-09-10
2012-01-1711
This work investigates the effect of engine operating conditions and exhaust sampling conditions (i.e. dilution ratio) on engine-out, nano-scale, particulate matter emissions from a gasoline direct-injection engine during cold-start and warm-up transients. The engine used for this research was an in-line four cylinder, four stroke, wall-guided direct-injection, turbo-charged and inter-cooled 1.6 l gasoline engine. A fast-response particulate spectrometer for exhaust nano-particle measurement up to 1000 nm was utilized, along with a spark-plug mounted pressure transducer for combustion analysis. It was observed that the total particle count decreases during the cold-start transient, and has a distinct relationship with the engine body temperature. Tests have shown that the engine body temperature may be used as a control strategy for engine-out particulate emissions.
Technical Paper

Technology Choices for Optimizing the Performance of Racing Vehicles

2016-04-05
2016-01-1173
In the continuous search for technology to improve the fuel economy and reduce greenhouse gas emission levels from the automotive vehicle, the automotive industry has been evaluating various technological options. Since the introduction of stringent legislative targets in Europe as well as in the United States of America in late 20th Century, one of the viable options identified by the industry was the application of alternative powertrain. On the motorsport arena, changes introduced by the Formula 1 governing body (FIA) for the high-performance racing engines also focuses on fuel economy. FIA regulation for 2014 restricts the fuel-flow rate to a maximum of 100kg/hr beyond 10,500 rev/min and prescribe fuel flow rate below 10,500 rev/min operating conditions for the F1 Engines. In addition, Formula1 and Le Mans racing regulations actively promote the integration of the hybrid powertrain in order to achieve optimum fuel economy.
Journal Article

Strategy for Optimizing an F1 Car’s Performance Based on FIA Regulations

2020-04-14
2020-01-0545
The aim of the present work is to propose a control strategy for maximizing the performance of a Formula One (F1) car through numerical simulation for 2021 regulations taking 2019 regulations as a benchmark. This study has developed an engine-powertrain model of an F1 car with real world driver data for estimating the vehicle’s full throttle performance. The maximum possible energy recovered, stored and deployed by the Energy Recovery System (ERS) was estimated for the first 10 circuits in the 2019 FIA Formula One World Championship® Race Calendar. A 1.6L V6 Internal Combustion Engine (ICE), as well as, a full vehicle was modelled according to the 2019 Federation Internationale de l'Automobile (FIA) Formula One technical regulations using GT-Suite software. The model was validated against the experimental data. The data for validation was extracted from On- Board videos using Optical Character Recognition (OCR) and FIA regulations.
Technical Paper

Performance of Ancillary Systems of 2014+ Le Mans LMP1-H Vehicles and Optimization

2015-04-14
2015-01-1163
This study details the investigation into the hybridization of engine ancillary systems for 2014+ Le Mans LMP1-H vehicles. This was conducted in order to counteract the new strict fuel-limiting requirements governing the powertrain system employed in this type of vehicle. Dymola 1D vehicle simulation software was used to construct a rectilinear vehicle model with a map based 3.8L V8 engine and its associated ancillary systems, including oil pumps, water pump and fuel pump as well as a full kinetic energy recovery system (ERS). Appropriate validation strategy was implemented to validate the model. A validated model was used to study the difference in fuel consumption for the conventional ancillary drive off of the internal combustion engine in various situational tests and a hybrid-electric drive for driving engine ancillaries.
Technical Paper

Numerical Simulation of a 2018 F1 Car Cooling System for Silverstone Circuit

2018-04-03
2018-01-0169
The thermal management of a Formula 1 car is a challenging task as it involves multiple components, systems and multiple sources of thermal energy. The present work attempts to model a representative F1 car following 2018 F1 regulations directly linked to the cooling systems requirements and performance. The main purpose of this work is to simulate the steady and transient behaviour of the cooling system when the vehicle is in a qualifying lap, and during the entire race, including the wait in the starting grid and the pit stops. This model includes the sub-models representing internal combustion engine, hybrid powertrain, vehicle, driver and an appropriate cooling system composed of radiators, pumps and expansion tanks. This work validates the cooling system of a representative 2018 F1 car for the Silverstone Circuit. This model is capable of simulating the overall thermal performance of the F1 car for sizing the cooling system for most of the F1 circuits.
Technical Paper

Numerical Simulation of Warm-Up Characteristics and Thermal Management of a GDI Engine

2013-04-08
2013-01-0870
Improving the thermal efficiency of internal combustion engines over the engine operating range is essential for achieving optimum fuel economy. The thermal efficiency of the engine during cold start is one of the areas where significant improvement can be made if a suitable thermal management strategy is identified and implemented. Thermal management strategy in an engine can allow the engine to work at different operating temperatures in order to reduce the heat transfer loss by ensuring optimum volumetric efficiency, efficient combustion and adequate safety margin for the durability of mechanical components. The aim of the present work was to numerically model the warm-up characteristics of a 4 cylinder, 1.6 litre, turbocharged and intercooled, Euro IV, gasoline direct injected engine. It used a fully validated engine model which works based on the predictive combustion model.
Technical Paper

Numerical Simulation of Ethanol-Based Fuels in an F1 Power Unit

2023-04-11
2023-01-0739
Formula (1) vehicles have transitioned from E5 to E10 fuel for the 2022 season to reduce carbon emissions and by 2026 the vehicles are required to use 100% sustainable fuels. The aim of this paper is to identify the operating envelope of the F1 power unit for E10-E100 fuel and the resulting emission levels for these fuel compositions using numerical simulations. To achieve this aim an F1 engine model has been developed in GT-Suite with reference to the FIA 2022 Technical Regulations. The combustion model has been validated using data obtained from literature relating to laminar and turbulent flame speed, friction and heat transfer characteristics within the combustion chamber. One of the main challenges of using ethanol-based fuels is the increased levels of formaldehyde in the tailpipe.
Technical Paper

Nanofluids and Thermal Management Strategy for Automotive Application

2015-04-14
2015-01-1753
Stringent emission norms introduced by the legislators over the decades has forced automotive manufacturers to improve the fuel economy and emission levels of their engines continuously. Therefore, the emission levels of modern engines are significantly lower than pre-1990 engines. However, the improvement in fuel economy is marginal when compared to that of emission levels. For example, approximately 30% of total energy in the fuel is being wasted through the cooling systems in the modern engines. Therefore, thermal management systems are being developed to reduce these losses and offer new opportunities for improving the fuel economy of the vehicles. One of the new emerging technologies for thermal management is the use of nanofluids as coolant. Nanofluids are a mixture of nano-sized particles added to a base fluid to improve its thermal characteristics.
Technical Paper

Frequency Coupling Analysis in Spark Ignition Engine Using Bispectral Method and Ensemble Empirical Mode Decomposition

2022-03-29
2022-01-0481
Internal combustion (IC) engines are the current dominant power source used in the automotive industry for hybrid vehicles. The combustion process of IC engines involves various parameters, which are linked to the overall performance of the driveline. Therefore, finding the frequency coupling between the manifold pressure, in-cylinder pressure and output crankshaft speed will provide an insight into the reasons for torque fluctuations and its effect on driveline performance. The present work introduces a methodology to analyze cylinder pressure, manifold pressure and instantaneous crank speed signals measured from a 4 cylinder, 1.6 Litre, Gasoline Direct Injection Engine at different speed conditions to identify the frequency coupling between these signals. This work uses Ensemble Empirical Mode Decomposition (EEMD) as a de-noising method and Bispectral analysis for examining the presence of a frequency coupling from the signals.
Technical Paper

Feature Extraction from a Crankshaft Instantaneous Speed Signal of an Automotive Power Unit using Cepstrum Analysis

2023-04-11
2023-01-0214
Internal combustion (IC) engines are the most common power unit technology found in road vehicles. The process of combustion within IC engines is linked to the output torque and overall powertrain performance. This work presents a method of analysing the parameters of cylinder pressure and crankshaft instantaneous speed signals obtained from a turbocharged, 4-stroke, 4-cylinder, 1.6 Litre, spark ignition, gasoline direct injection engine at various speed and load operating conditions. Whereas cepstrum analysis is used in the present work to extract critical features characterising the combustion process. Cepstrum analysis showed that the location of maximum heat release can be directly obtained from the quefrency of the instantaneous crank speed. This paper presents a systematic scheme for applying cepstrum for obtaining combustion features from the instantaneous crank speed signal.
Technical Paper

Exhaust Emission Level Reduction in Two-Stroke Engine using In-Cylinder Combustion Control

2007-04-16
2007-01-1085
The present work studied exhaust emission levels from small low-output two-stroke spark ignition engines and investigated the means to reduce exhaust emission levels. The work presented here investigated two different approaches for in-cylinder combustion control to reduce emission levels. The first approach employed piston crown treatment with copper-coating to identify any improvement in combustion performance; the second approach employed Keronite® coating, i.e, ceramic-coating to act as a thermal barrier to improve combustion or reduce thermal losses. The engine performance and emission levels obtained for similar loading conditions using these approaches were compared with that of baseline engine performance. The study found that significant reduction of emission levels especially un-burned hydrocarbon and carbon monoxide could be obtained by applying in-cylinder coating in two-stroke engines.
Technical Paper

Ensemble Empirical Mode Decomposition for Characterising Exhaust Nano-Scale Particle Emissions of a Turbocharged Gasoline Power Unit

2023-10-31
2023-01-1665
This paper presents a method for analysing the characteristics of nano-scale particles emitted from a 1.6 Litre, 4-stroke, gasoline direct injection (GDI) and turbocharged spark ignition engine fitted with a three-way catalytic converter. Ensemble Empirical Mode Decomposition (EEMD) is employed in this work to decompose the nano-scale particle size spectrums obtained using a differential mobility spectrometer (DMS) into Intrinsic Mode Functions (IMF). Fast Fourier Transform (FFT) is then applied to each IMF to compute its frequency content. The results show a strong correlation between the IMFs of specific particle ranges and the IMFs of the total particle count at various speed and load operating conditions. Hence, it is possible to characterise the influence of specific nano-scale particle ranges on the total particulate matter signal by analysing the frequency components of its IMFs using the EEMD-FFT method.
Technical Paper

Energy Optimal Control for Formula One Race Car

2022-08-30
2022-01-1043
Formula One (F1) is considered to be the forefront of innovation for the automotive and motorsport industry. One of the key provisions has been towards the inclusion of the Energy Recovery System (ERS) since 2014 in F1 regulations. ERS comprises Motor Generator Unit-Heat (MGU-H), Motor Generator Unit-Kinetic (MGU-K) and an Energy Storage (ES). This has not only converted the conventional powertrain into a hybrid power-split device, but also imposed constraints on the fuel energy available, energy recovered and deployed by MGU-K, and charge stored in ES, along with various other parameters. Although the objective for a F1 race is to minimize lap-time, it is obvious that there is no unique control path or decision to meet this objective. This builds up needs to optimally control the power-split and energy of the system.
Technical Paper

Design of Drive Cycle for Electric Powertrain Testing

2023-04-11
2023-01-0482
Drive cycles have been the official way to create standardized comparisons of fuel economy and emission levels between vehicles. Since the 1970s these have evolved to be more representative of real-world driving, with today’s standard being the World Harmonized Light Vehicle Testing Procedure. The performance of battery electric vehicles which consist of electric drives, battery, regenerative braking and their management systems may differ when compared to that of vehicles powered by conventional internal combustion engines. However, drive cycles used for evaluating the performance of vehicles, were originally developed for conventional powered vehicles. Moreover, the kinematic parameters that can distinguish the real-world performance of the differently powered vehicles are not fully known. This work aims to investigate the difference between vehicles powered by pure internal combustion engine, electric hybrid and pure electric drive.
Technical Paper

Cepstrum Analysis of a Rate Tube Injection Measurement Device

2016-10-17
2016-01-2196
With a push to continuously develop traditional engine technology efficiencies and meet stringent emissions requirements, there is a need to improve the precision of injection rate measurement used to characterise the performance of the fuel injectors. New challenges in precisely characterising injection rate present themselves to the Original Equipment Manufacturers (OEMs), with the additional requirements to measure multiple injection strategies, increased injection pressure and rate features. One commonly used method of measurement is the rate tube injection analyser; it measures the pressure wave caused by the injection within a column of stationary fluid. In a rate tube, one of the significant sources of signal distortion is a result of the injected fluid pressure waves reflected back from the tube termination.
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