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Technical Paper

Wide Temperature Core Loss Characteristics of Transverse Magnetically Annealed Amorphous Tapes for High Frequency Aerospace Magnetics

1999-08-02
1999-01-2542
100 kHz core loss properties of sample transverse magnetically annealed, cobalt-based amorphous and iron-based nanocrystalline tape wound magnetic cores are presented over the temperature range of -150 C to 150 C, at selected values of Bpeak. For B-fields not close to saturation, the core loss is not sensitive to temperature in this range and is as low as seen in the best MnZn power ferrites at their optimum temperatures. Frequency resolved characteristics are given over the range of 50 kHz to 1 MHz, but at Bpeak = 0.1 T and 50 C only. For example, the 100 kHz specific core loss ranged from 50 mW/cm3 to 70 mW/cm3 for the 3 materials, when measured at 0.1 T and 50 C. This very low high frequency core loss, together with near zero saturation magnetostriction and insensitivity to rough handling, makes these amorphous ribbons strong candidates for power magnetics applications in wide temperature aerospace environments
Technical Paper

Weathering of Thermal Control Coatings

2007-07-09
2007-01-3020
Spacecraft radiators reject heat to their surroundings. Radiators can be deployable or mounted on the body of the spacecraft. NASA's Crew Exploration Vehicle is to use body mounted radiators. Coatings play an important role in heat rejection. The coatings provide the radiator surface with the desired optical properties of low solar absorptance and high infrared emittance. These specialized surfaces are applied to the radiator panel in a number of ways, including conventional spraying, plasma spraying, or as an appliqué. Not specifically designed for a weathering environment, little is known about the durability of conventional paints, coatings, and appliqués upon exposure to weathering and subsequent exposure to solar wind and ultraviolet radiation exposure. In addition to maintaining their desired optical properties, the coatings must also continue to adhere to the underlying radiator panel.
Technical Paper

Water Injection: Disruptive Technology1 to Reduce Airplane Emissions and Maintenance Costs

2004-11-02
2004-01-3108
Water injection is an old aviation technology that was previously used to generate increased engine power during takeoff. If water injection were now to be used without increasing thrust, it could result in large reductions in takeoff NOx emissions and would most likely enable longer engine life and reduced operator costs. Due to the cooling action of evaporating water, a large temperature reduction will be experienced at the point where the water is injected into the engine. This could improve combustion emissions, such as temperature-sensitive NOx, and help reduce temperatures throughout the turbine section of the engine. The two current preferred methods of water injection are: (1) direct injection into the combustor, and (2) misting of the conditioned water before the engine's compressor. Combustor injection could achieve up to 90% NOx reduction and offer few implementation challenges as it has been used in aero-derivative industrial engines for over 30 years.
Technical Paper

Total Temperature Measurements in Icing Cloud Flows Using a Rearward Facing Probe

2019-06-10
2019-01-1923
This paper reports on temperature and humidity measurements from a series of ice-crystal icing tunnel experiments conducted in June 2018 at the Propulsion Systems Laboratory at the NASA Glenn Research Center. The tests were fundamental in nature and were aimed at investigating the icing processes on a two-dimensional NACA0012 airfoil subjected to artificially generated icing clouds. Prior to the tests on the airfoil, a suite of instruments, including total temperature and humidity probes, were used to characterize the thermodynamic flow and icing cloud conditions of the facility. Two different total temperature probes were used in these tests which included a custom designed rearward facing probe and a commercial self-heating total temperature probe. The rearward facing probe, the main total temperature probe, is being designed to reduce and mitigate the contaminating effects of icing and ingestion of ice crystals and water droplets at the probe’s inlet.
Technical Paper

Thin Film Measurement Assessment of the VPCAR Water Recovery System in Partial and Microgravity

2007-07-09
2007-01-3039
The Vapor Phase Catalytic Ammonia Removal (VPCAR) system is being developed to recycle water for future NASA Exploration Missions [1,2,3,4,5]. Reduced gravity testing of the VPCAR System has been initiated to identify any potential problems with microgravity operation. Two microgravity testing campaigns have been conducted on NASA's C-9B Reduced Gravity Aircraft. These tests focused on the fluid dynamics of the unit's Wiped-Film Rotating Disk (WFRD) evaporator. The experiments used a simplified system to study the process of forming a thin film on a rotating disk. The configuration simulates the application of feed in the VPCAR's WFRD evaporator. The first round of aircraft testing, which was completed in early 2006, indicated that a problem with microgravity operation of the WFRD existed. It was shown that in reduced gravity the VPCAR wiper did not produce a uniform thin film [6]. The film was thicker near the axis of rotation where centrifugal forces are small.
Technical Paper

Summary of the High Ice Water Content (HIWC) RADAR Flight Campaigns

2019-06-10
2019-01-2027
NASA and the FAA conducted two flight campaigns to quantify onboard weather radar measurements with in-situ measurements of high concentrations of ice crystals found in deep convective storms. The ultimate goal of this research was to improve the understanding of high ice water content (HIWC) and develop onboard weather radar processing techniques to detect regions of HIWC ahead of an aircraft to enable tactical avoidance of the potentially hazardous conditions. Both HIWC RADAR campaigns utilized the NASA DC-8 Airborne Science Laboratory equipped with a Honeywell RDR-4000 weather radar and in-situ microphysical instruments to characterize the ice crystal clouds. The purpose of this paper is to summarize how these campaigns were conducted and highlight key results. The first campaign was conducted in August 2015 with a base of operations in Ft. Lauderdale, Florida.
Technical Paper

Statistical Process Control and Analysis on the Water Content Measurements in NASA Glenn’s Icing Research Tunnel

2023-06-15
2023-01-1413
The Icing Research Tunnel at NASA Glenn follows the recommended practice for calibration outlined in SAE’s ARP5905. The calibration team has followed the schedule of a full calibration every five years with a check calibration done every six months following. The liquid water content of the IRT has maintained stability within the stated specifications of variation within +/- 10% of the curve fit equation generated from calibration data. Using past measurements and data trends, IRT characterization engineers wanted to develop methods for the ability to know when data were not within variation. Trends can be observed in the liquid water content measurement process by constructing statistical process control charts. This paper describes data processing procedures for the Multi-Element Sensor in the IRT, including collision efficiency corrections, canonical correlation analysis, process for rejection of data, and construction of control charts.
Technical Paper

Smoke Particle Sizes in Low-Gravity and Implications for Spacecraft Smoke Detector Design

2009-07-12
2009-01-2468
This paper presents results from a smoke detection experiment entitled Smoke Aerosol Measurement Experiment (SAME) which was conducted in the Microgravity Science Glovebox on the International Space Station (ISS) during Expedition 15. Five different materials representative of those found in spacecraft were pyrolyzed at temperatures below the ignition point with conditions controlled to provide repeatable sample surface temperatures and air flow conditions. The sample materials were Teflon®, Kapton®, cellulose, silicone rubber and dibutylphthalate. The transport time from the smoke source to the detector was simulated by holding the smoke in an aging chamber for times ranging from 10 to1800 seconds. Smoke particle samples were collected on Transmission Electron Microscope (TEM) grids for post-flight analysis.
Technical Paper

Simulation of Ice Particle Breakup and Ingestion into the Honeywell Uncertified Research Engine (HURE)

2019-06-10
2019-01-1965
Numerical solutions have been generated which simulate flow inside an aircraft engine flying at altitude through an ice crystal cloud. The geometry used for this study is the Honeywell Uncertified Research Engine (HURE) which was recently tested in the NASA Propulsion Systems Laboratory (PSL) in January 2018. The simulations were carried out at predicted operating points with a potential risk of ice accretion. The extent of the simulation is from upstream of the engine inlet to downstream past the strut in the core and bypass. The flow solution is produced using GlennHT, a NASA in-house code. A mixing plane approximation is used upstream and downstream of the fan. The use of the mixing plane allows for steady state solutions in the relative frame. The flow solution is then passed on to LEWICE3D for particle trajectory, impact and breakup prediction. The LEWICE3D code also uses a mixing plane approximation at the boundaries upstream and downstream of the fan.
Technical Paper

SLD Research in the UK

2003-06-16
2003-01-2128
This paper reviews work conducted in the UK aimed at developing validated methods to simulate ice accretion formed in super-cooled large droplet (SLD) icing conditions. To date, QinetiQ has completed one theoretical and three experimental programmes of work. Two further studies are currently in progress within UK universities. This paper provides results from the third test conducted by QinetiQ and NASA in the GKN Aerospace Composite Technologies Icing Research Wind Tunnel, Luton UK, to measure the mass loss through droplet splash during an SLD encounter. A description of the test procedures and the results obtained are provided. Future work on SLD methods development in progress in the UK is then briefly outlined.
Technical Paper

Results and Analysis from Reduced Gravity Experiments of the Flexible Membrane Commode Apparatus

2009-07-12
2009-01-2344
Two separate experimental rigs used in tests on NASA and Zero-G Corporation aircrafts flying low-gravity trajectories, and in the NASA 2.2 Second Drop Tower have been developed to test the functioning of the Flexible Membrane Commode (FMC) concept under reduced gravity conditions. The first rig incorporates the flexible, optically opaque membrane bag and the second rig incorporates a transparent chamber with a funnel assembly for evacuation that approximates the size of the membrane bag. Different waste dispensers have been used including a caulking gun and flexible hose assembly, and an injection syringe. Waste separation mechanisms include a pair of wire cutters, an iris mechanism, as well as discrete slug injection. The experimental work is described in a companion paper. This paper focuses on the obtained results and analysis of the data.
Technical Paper

Radiation in Space and its Control of Equilibrium Temperatures in the Solar System

2004-07-19
2004-01-2518
The problem of determining equilibrium temperatures for re-radiating surfaces in space vacuum was analyzed and the resulting mathematical relationships were incorporated in a code to determine space sink temperatures in the solar system. A brief treatment of planetary atmospheres is also included. Temperature values obtained with the code are in good agreement with available spacecraft telemetry and meteorological measurements for Venus and Earth. The code has been used in the design of space power system radiators for future interplanetary missions.
Technical Paper

Predicted Ice Shape Formations on a Boundary Layer Ingesting Engine Inlet

2019-06-10
2019-01-2025
Computational ice shapes were generated on the boundary layer ingesting engine nacelle of the D8 Double Bubble aircraft. The computations were generated using LEWICE3D, a well-known CFD icing post processor. A 50-bin global drop diameter discretization was used to capture the collection efficiency due to the direct impingement of water onto the engine nacelle. These discrete results were superposed in a weighted fashion to generate six drop size distributions that span the Appendix C and O regimes. Due to the presence of upstream geometries, i.e. the fuselage nose, the trajectories of the water drops are highly complex. Since the ice shapes are significantly correlated with the collection efficiency, the upstream fuselage nose has a significant impact on the ice accretion on the engine nacelle. These complex trajectories are caused by the ballistic nature of the particles and are thus exacerbated as particle size increases.
Technical Paper

Parametric Study of Ice Accretion Formation on a Swept Wing at SLD Conditions

2007-09-24
2007-01-3345
An experiment was conducted in the Icing Research Tunnel (IRT) at NASA Glenn Research Center to study the effect of sweep angle and temperature on the formation of ice accretions on a NACA 0012 swept wing at SLD conditions. From a baseline Appendix-C condition with a MVD of 20m the drop size was changed to 110 and 200m for the SLD cases. Casting data, ice shape tracings, time-sequence and photographic data were obtained. Time-sequence photography was taken during each run to capture in real time the formation of the ice accretion. Measurements of the critical distance were obtained.
Technical Paper

Optical Evaluation of a Refractive Secondary Concentrator

1999-08-02
1999-01-2679
Refractive secondary concentrators are being considered for solar thermal applications because of their ability to achieve maximum efficiency through the use of total internal reflection for the concentration and distribution of solar energy. A prototype refractive secondary concentrator was built based on ray tracing analysis to demonstrate this collection and distribution concept. The design included a conical secondary concentrator and a faceted extractor. The objective of this effort was to functionally evaluate the performance of the refractive secondary concentrator/extractor prototype and to compare the results with modeling. Most of the light was found to exit the refractive secondary concentrator through the extractor. In addition, the degree of attenuation encountered by the light as it passed through the refractive secondary concentrator was of interest.
Technical Paper

Miniaturized Sensor Systems for Early Fire Detection in Spacecraft

2009-07-12
2009-01-2469
A fire in spacecraft or habitat supporting NASA's Exploration mission could jeopardize the system, mission, and/or crew. Given adequate measures for fire prevention, the hazard from a fire can be significantly reduced if fire detection is rapid and occurs in the early stages of fire development. The simultaneous detection of both particulate and gaseous products has been proven to rapidly detect fires and accurately distinguish between real fires and nuisance sources. This paper describes the development status of gaseous and particulate sensor elements, integrated sensor systems, and system testing. It is concluded that while development is still necessary, the fundamental approach of smart, miniaturized, multisensor technology has the potential to significantly improve the safety of NASA space exploration systems.
Technical Paper

Microwave Powered Gravitationally Independent Medical Grade Water Generation

2007-07-09
2007-01-3176
The on-demand production of Medical Grade Water (MGW) is a critical biomedical requirement for future long-duration exploration missions. Potentially, large volumes of MGW may be needed to treat burn victims, with lesser amounts required to reconstitute pharmacological agents for medical preparations and biological experiments, and to formulate parenteral fluids during medical treatment. Storage of MGW is an untenable means to meet this requirement, as are nominal MGW production methods, which use a complex set of processes to remove chemical contaminants, inactivate all microorganisms, and eliminate endotoxins, a toxin originating from gram-negative bacteria cell walls. An innovative microgravity compatible alternative, using a microwave-based MGW generator, is described in this paper. The MGW generator efficiently couples microwaves to a single-phase flowing stream, resulting in super-autoclave temperatures.
Technical Paper

Measurement of Trace Water Vapor in a Carbon Dioxide Removal Assembly Product Stream

2004-07-19
2004-01-2444
The International Space Station Carbon Dioxide Removal Assembly (CDRA) uses regenerable adsorption technology to remove carbon dioxide (CO2) from cabin air. CO2 product water vapor measurements from a CDRA test bed unit at the NASA Marshall Space Flight Center were made using a tunable infrared diode laser differential absorption spectrometer (TILDAS) provided by NASA Glenn Research Center. The TILDAS instrument exceeded all the test specifications, including sensitivity, dynamic range, time response, and unattended operation. During the CO2 desorption phase, water vapor concentrations as low as 5 ppmv were observed near the peak of CO2 evolution, rising to levels of ∼40 ppmv at the end of a cycle. Periods of high water concentration (>100 ppmv) were detected and shown to be caused by an experimental artifact.
Journal Article

Measurement of Smoke Particle Size under Low-Gravity Conditions

2008-06-29
2008-01-2089
Smoke detection experiments were conducted in the Microgravity Science Glovebox (MSG) on the International Space Station (ISS) during Expedition 15 in an experiment entitled Smoke Aerosol Measurement Experiment (SAME). The preliminary results from these experiments are presented. In order to simulate detection of a prefire overheated-material event, samples of five different materials were heated to temperatures below the ignition point. The smoke generation conditions were controlled to provide repeatable sample surface temperatures and air flow conditions. The smoke properties were measured using particulate aerosol diagnostics that measure different moments of the size distribution. These statistics were combined to determine the count mean diameter which can be used to describe the overall smoke distribution.
Technical Paper

Lunar Dust Cloud Characterization in a Gravitational Settling Chamber Experiencing Zero, Lunar, Earth and 1.8-g Levels

2009-07-12
2009-01-2357
In order to study dust propagation and mitigation techniques, an inertial separation and gravitational settling experiment rig was constructed and used for experimental work in reduced gravity aircraft flights. The first experimental objective was to test dust filtration by a cyclone separator in lunar gravity. The second objective was to characterize dust flow and settling in lunar gravity in order to devise more comprehensive dust mitigation strategies. A settling channel provided a flow length over which particles settled out of the air flow stream. The experimental data provides particle quantity and size distribution, and a means of verifying numerical predictions.
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