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Locations of key body segments of Hybrid III dummies used in FMVSS 208 compliance tests and NCAP tests were measured and subjected to statistical analysis. Mean clearance dimensions and their standard deviations for selected body segments of driver and passenger occupants with respect to selected vehicle surfaces were determined for several classes of vehicles. These occupant locations were then investigated for correlation with impact responses measured in crash tests and by using a three dimensional human-dummy mathematical model in comparable settings. Based on these data, the importance of some of the clearance dimensions between the dummy and the vehicle surfaces was determined. The study also compares observed Hybrid III dummy positions within selected vehicles with real world occupant positions reported in published literature.

This report is a condensed version of the December 1993 New Car Assessment Program (NCAP) report to Congress and provides: an historical review and future goals for NCAP. the results of an 18-month study to assess consumer and media needs in understanding and promoting the use of NCAP data. This included consumer focus groups and media studies. These studies indicated that consumers and the media desire comparative safety information on vehicles, a simplified NCAP format to better understand and utilize the crash test results, and would like to see NCAP expanded to include other crash modes. studies of real-world crashes versus NCAP crash tests. These studies conclude that NCAP test conditions approximate real-world crash conditions covering a major segment of the frontal crash safety problem and that there is a significant correlation between NCAP results and real-world fatality risks for restrained drivers.

As Intelligent Transportation Systems (ITS) become more prevalent, the need to archive data from field tests becomes more critical. These data can guide the design of future systems, provide an information conduit among the many developers of ITS, enable comparisons across locations and time, and support development of theoretical models of driver behavior. The National Highway Traffic Safety Administration (NHTSA) is interested in such an archive. While a design for an ITS data archive has not yet been developed, NHTSA has supported the enhancement of the Test Planning, Analysis, and Evaluation System (Test PAES), originally developed by Calspan SRL Corporation for the U. S. Air Force Armstrong Laboratory, for possible use in such an archive. On a single screen, Test PAES enables engineering unit data, audio, and video, as well as a vehicle animation, to be time synchronized, displayed simultaneously, and operated with a single control.

This paper describes the results of a 2 year study into the field accident performances of two basic designs of energy-absorbing steering assemblies. The two basic designs are the axial-collapse type of steering column used in conjunction with a shear capsule and the self-aligning energy-absorbing steering wheel mounted on a nonstroking column. The study identifies major injury causation factors for these two types of steering assemblies. The analysis was performed on 161 accident cases selected for unrestrained drivers in frontal accidents in two vehicle types.

In crashes between heavy trucks and light vehicles, most of the fatalities are the occupants of the light vehicle. A reduction in heavy truck stopping distance should lead to a reduction in the number of crashes, the severity of crashes, and consequently the numbers of fatalities and injuries. This study made use of the National Advanced Driving Simulator (NADS). NADS is a full immersion driving simulator used to study driver behavior as well as driver-vehicle reactions and responses. The vehicle dynamics model of the existing heavy truck on NADS had been modified with the creation of two additional brake models. The first was a modified S-cam (larger drums and shoes) and the second was an air-actuated disc brake system. A sample of 108 CDL-licensed drivers was split evenly among the simulations using each of the three braking systems. The drivers were presented with four different emergency stopping situations.

A methodology to develop full-vehicle representation in the form of a finite element model for crashworthiness studies has been evolved. Detailed finite element models of two passenger vehicles - 1995 Chevy Lumina and 1994 Dodge Intrepid have been created. The models are intended for studying the vehicle’s behavior in full frontal, frontal offset and side impact collisions. These models are suitable for evaluating vehicle performance and occupant safety in a wide variety of impact situations, and are also suitable for part and material substitution studies to support PNGV (Partnership for New Generation of Vehicles) research. The geometry for these models was created by careful scanning and digitizing of the entire vehicle. High degree of detail is captured in the BIW, the front-end components and other areas involved in frontal, frontal offset and side impact on the driver’s side.

In ISO Technical Report 9790 (1999) normalized lateral and oblique thoracic force-time responses of PMHS subjected to blunt pendulum impacts at 4.3 m/s were deemed sufficiently similar to be grouped together in a single biomechanical response corridor. Shaw et al., (2006) presented results of paired oblique and lateral thoracic pneumatic ram impact tests to opposite sides of seven PMHS at sub-injurious speed (2.5 m/s). Normalized responses showed that oblique impacts resulted in more deflection and less force, whereas lateral impacts resulted in less deflection and more force. This study presents results of oblique and lateral thoracic impacts to PMHS at higher speeds (4.5 and 5.5 m/s) to assess whether lateral relative to oblique responses are different as observed by Shaw et al., or similar as observed by ISO.

Steering control devices are used by people who have difficulty gripping the steering wheel. These devices have projections that may extend up to 14 cm toward the occupant. Testing indicated that contact with certain larger steering control devices with tall rigid projections could severely injure a driver in a frontal collision. In order to reduce this injury risk, an alternative, less injurious design was developed and tested. This design, which included replacing unyielding aluminum projections with compliant plastic ones, produced significantly lower peak contact pressure and less damage to the chest of a cadaver test subject, while maintaining the strength necessary to be useful.

The injury outcome of a front-front two-vehicle crash will be a function of crash-specific, vehicle-specific, and occupant-specific parameters. This paper focuses on a preliminary methodology that was used to evaluate the potential for benefits in making vehicle-specific changes to improve the compatibility of light vehicles across the fleet. In particular, the effect on injury rates of matching vehicle frontal stiffness was estimated. The front-front crash data for belted drivers in the lighter vehicles in the crash from ten years of NASS-CDS data were examined. The frontal stiffness of each vehicle was calculated using data taken during full frontal rigid barrier tests for the U.S. New Car Assessment Program (NCAP), and only crashes coded in the CDS as “no override” were considered.

Pedestrian research and testing at the NHTSA Vehicle Research and Test Center has recently focused on assessment of proposed ISO and EEVC head impact test procedures, and extension of these procedures to additional vehicle frontal surfaces. In addition to test parameter sensitivity evaluation, reconstruction of PCDS (Pedestrian Crash Data Study) cases with laboratory impact tests and computer simulations has been conducted. This paper presents the results of this research.

The number of passenger vehicles with combined 3-point belt/driver air bag restraint systems is steadily increasing. To investigate the effectiveness of this restraint combination, 48 kph frontal collisions were performed with human cadavers. Each cadaver's thorax was instrumented with a 12-accelerometer array and two chest bands. The results show, that by using a combined standard 3-point belt (6% elongation)/driver air bag, the thoracic injury pattern remained located under the shoulder belt. The same observation was found when belts with 16% elongation were used in combination with the driver air bag. Chest contours derived from the chest bands showed high local compression and deformation of the chest along the shoulder belt path, and suggest the mechanism for the thoracic injuries.

In 1983, the National Highway Traffic Safety Administration (NHTSA) initiated two air hag vehicle fleet programs. The objective was to demonstrate that both original equipment and retrofit air bag systems operate in vehicles as intended. As of July 1, 1987, the two fleets together have accumulated over 200 million miles. Data are presented for 112 crashes involving air bag deployment in these government sponsored fleet vehicles in service between 1984 and July 1, 1987. Of the 112 drivers involved in the crashes, 103 sustained either no injury or only minor (AIS 1)[1]1 injuries. Of the nine remaining cases, six were AIS 2 and three AIS 3. To date, the limited data indicate that the air bag deployed as expected in all frontal crashes severe enough to require occupant restraint beyond that provided by the vehicle interior. Additionally, in collisions in which the air bag did not deploy, the crashes were of such low severity that no actuation was expected and none took place.

The National Highway Traffic Safety Administration (NHTSA) is conducting a research program to investigate the use of the 40 percent offset deformable barrier (ODB) crash test procedure to reduce death and injury, in particular debilitating lower extremity injuries in frontal offset collisions. This paper presents the results of 22 ODB crash tests conducted with 50th percentile male and 5th percentile female Hybrid III (HIII) dummies fitted with advanced lower legs, Thor-Lx/HIIIr and Thor-FLx/HIIIr, to assess the potential for debilitating and costly lower limb injuries. This paper also begins to investigate the implications that the ODB test procedure may have for fleet compatibility by evaluating the results from vehicle-to-vehicle crash tests.

This paper presents an overview of NHTSA's vehicle aggressivity and fleet compatibility research activities. This research program is being conducted in close cooperation with the International Harmonized Research Agenda (IHRA) compatibility research group. NHTSA is monitoring the changing vehicle mix in the U.S. fleet, analyzing crash statistics, and evaluating any implications that these changes may have for U.S. occupant safety. NHTSA is also continuing full-scale crash testing to develop a better understanding of vehicle compatibility and to investigate test methods to assess vehicle compatibility.

NHTSA uses a variety of computer modelling techniques to develop and evaluate test methods and mitigation concepts, and to estimate safety benefits for many of NHTSA's research activities. Computer modeling has been particularly beneficial for estimating safety benefits where often very little data are available. Also modeling allows researchers to augment test data by simulating crashes over a wider range of conditions than would otherwise be feasible. These capabilities are used for a wide range of projects from school bus to frontal, side, and rollover research programs. This paper provides an overview of these activities. NHTSA's most extensive modeling research involves developing finite element and articulated mass models to evaluate a range of vehicles and crash environments. These models are being used to develop a fleet wide systems model for evaluating compatibility issues.

This paper describes the assessment of driver interfaces of a type of electronics-based collision avoidance systems that has been recently developed to assist drivers of vehicles in avoiding certain types of collisions. The electronics-based crash avoidance systems studied were those which detect the presence of objects located on the left and/or right sides of the vehicle, called Side Collision Avoidance Systems, or SCAS. As many SCAS as could be obtained, including several pre-production prototypes, were acquired and tested. The testing focused on measuring sensor performance and assessing the qualities of the driver interfaces. This paper presents only the results of the driver interface assessments. The sensor performance data are presented in the NHTSA report “Development of Performance Specifications for Collision Avoidance Systems for Lane Changing, Merging, and Backing - Task 3 - Test of Existing Hardware Systems” [1].

This paper focuses on two types of electronics-based object detection systems for heavy truck applications: those sensing the presence of objects to the rear of the vehicle, and those sensing the presence of objects on the right side of the vehicle. The rearward sensing systems are intended to aid drivers when backing their vehicles, typically at very low “crawl” speeds. Six rear object detection systems that were commercially available at the time that this study was initiated were evaluated. The right side looking systems are intended primarily as supplements to side view mirror systems and as an aid for detecting the presence of adjacent vehicles when making lane changes or merging maneuvers. Four side systems, two commercially available systems and two prototypes, were evaluated.

On-board Camera/Video Imaging Systems (C/VISs) for heavy vehicles display live images to the driver of selected areas to the sides, and in back of the truck's exterior using displays inside the truck cabin. They provide a countermeasure to blind-spot related crashes by allowing drivers to see objects not ordinarily visible by a typical mirror configuration, and to better judge the clearance between the trailer and an adjacent vehicle when changing lanes. The Virginia Tech Transportation Institute is currently investigating commercial motor vehicle (CMV) driver performance with C/VISs through a technology field demonstration sponsored by the National Highway Traffic Safety Administration (NHTSA) and the Federal Motor Carrier Safety Administration (FMCSA). Data collection, which consists of recording twelve CMV drivers performing their daily employment duties with and without a C/VIS for four months, is currently underway.

This paper discusses techniques for estimating steering feel performance measures for on-center and off-center driving. Weave tests at different speeds are used to get on-center performances for a 1994 Ford Taurus, a 1998 Chevrolet Malibu, and a 1997 Jeep Cherokee. New concepts analyzing weave tests are added, specifically, the difference of the upper and lower curves of the hysteresis and their relevance to driver load feel. For the 1997 Jeep Cherokee, additional tests were done to determine steering on-center transition properties, steering flick tests, and the transfer function of handwheel torque feel to handwheel steering input. This transfer function provides steering system stiffness in the frequency domain. The frequency domain analysis is found to be a unique approach for characterizing handwheel feel, in that it provides a steering feel up to maximum steering rate possible by the drivers.

Several thoracic and head protection side impact air bag systems (SAB) are emerging in the U.S. market and are projected to become prevalent in the fleet. These systems appear to offer superior protection in side crashes. However, concerns have been raised as to their potential for causing injury to out-of-position (OOP) occupants. This paper describes the National Highway Traffic Safety Administration (NHTSA) program for evaluation of the SAB systems for OOP occupants and provides a status report on the current research. The industry's Side Airbag Out-of- Position Injury Technical Working Group (TWG) recommended procedures for 3-year-old and 6-year-old occupants are evaluated. Additional test procedures are described to augment the TWG procedures for these occupants and 12-month- old infants.