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One of the practical consequences of the development of low CO₂ emission cars is that many of the traditional NVH sound engineering processes no longer apply and must be revisited. Different and new sound sources, new constraints on vehicle body design (e.g., due to weight) and new sound perception characteristics make that the NVH knowledge built on generations of internal combustion-powered vehicles cannot be simply transferred to Hybrid and Electric Vehicles (HEV). Hence, the applicability of tools must be reviewed and extensions need to be developed where necessary. This paper focuses on sound synthesis tools as developed for ICE-powered vehicles. Because of the missing masking effect and the missing intake and exhaust noise of the Internal Combustion Engine (ICE) in electric vehicles, on one hand electric vehicles are quieter than traditional vehicles.

The paper will introduce some recent advances in vibration testing and modal analysis of airplanes. Recently, a very promising parameter estimation method became available, that has the potential to become the new standard. The main advantage of this so-called PolyMAX method is that it yields extremely clear stabilization diagrams even for broadband and high-order analyses. The method will be applied to two aircraft cases: a Ground Vibration Test using broadband shaker excitation on a small composite aircraft and in-flight data using natural turbulences as excitation. These two data sets allow illustrating both the classical Frequency Response Function based as well as the operational output-only modal analysis process.

Wing Anti-Icing Systems (WAIS) are integral part of a wing design. Their presence ensures safety in all-weather conditions. In standard designs, the WAIS are fitted in the slat internal structure and runs throughout its span in between the ribs. Given its critical function, such a system has to pass qualification test. The test specification is dictated by international standards. In the case discussed in this article, the standard adopted is the RTCA DO-160G “Environmental Conditions and Test Procedures for Airborne Equipment”. In particular, the work presented here concerns with the Vibration environmental test. The standard prescribes a number of dynamic tests to be carried out on the AIS: random, shock and sine excitation tests have to be performed in order to study their effect on the parts composing the Anti-Icing System. The standard prescribes vibration levels at the attachment locations of the AIS to the wings' ribs.

The Hybrid FE-SEA method has been used to create fast/efficient model of structure-borne noise in a fully trimmed vehicle from 200Hz to 1kHz. A joint paper is presented which highlights the method and modelling process along with extensive validation results. This paper describes the use of the model to analyze structure borne noise in the full vehicle, design and evaluate the impact of counter-measures. One of the key attributes of the Hybrid FE-SEA method is the ability to predict noise transfer paths in the vehicle. First, results from a Noise Path Analysis are used to identify key contributors to interior noise in the 200Hz-1kHz frequency range. Next potential design strategies for reducing interior noise are introduced along with implications on the model. Finally, sample prediction results illustrating the impact of design changes on interior noise levels are shown along with preliminary experimental validation results.

The low frequency interior noise in cars is for a large part the result of structure borne excitation. The transfer of the structure borne sound involves a large number of components of the engine suspension, wheel suspension and chassis which are all potentially contributing to the overall noise level. This process can be analyzed through a combination of transfer function measurements with operational measurements under normal conditions. This technique, called transfer path analysis, requires large numbers of transfer function measurements with excitation of the body or cabin at the rubber mountings. Unfortunately, bad access to these crucial measurement locations causes either high instrumentation and measurement effort or less accurate measurement data. The practicality and quality of the measurements can be improved by using reciprocal measurements for the mechano-acoustic transfer of the body or cabin structure; a loudspeaker in the cavity is used for the reciprocal excitation.

This paper presents a model updating method based on experimental receptances. The presented method minimises the so called ‘indirect receptance difference’. First, the reduced analytical dynamic stiffness matrix is expressed as an approximate, linearised function of the updating parameters. In a numerically stable, iterative procedure, this reduced analytical dynamic stiffness matrix is changed in such a way that the analytical receptances match the experimental receptances at the updating frequencies. The updating frequencies are a set of selected frequency points in the frequency range of interest. Some considerations about an optimal selection of the updating frequencies are given. Finally, a mixed static-dynamic reduction scheme is discussed. Dynamic reduction of the analytical dynamic stiffness matrix at each updating frequency is physically exact, but it involves a great computational effort.

In the course of developing a low-emission manual transmission vehicle, coast surge in the fore-and-aft direction resulting from the installation of certain emission-control devices was sometimes experienced immediately after the initiation of vehicle deceleration. Our investigation revealed that this vehicle surge was caused by combustion irregularities in a sequence of combustion-misfire-intense combustion events occurring every several cycles. A new combustibility standard. Gt/Feff, defined as the ratio of total cylinder mixture weight Gt to effective fuel weight Feff, was found to predict combustibility and irregular combustion over the entire mixture range. As a result, driveability during deceleration was improved by modifying key emission-control components.

Tip-in/Tip-out of the accelerator pedal generates transient torque oscillations in the driveline. These oscillations may be amplified by P/T, suspension and body modes and will eventually be sensible at the receiver side in the vehicle, for example at the seat or at the steering-wheel. The forces that are active during this transient excitation are influenced by non-linear effects in both the suspension and the power train mounts. In order to understand the contribution of each of these forces to the total interior target response (e.g. seat rail vibration) a detailed investigation is performed. Traditional force identification methods are not suitable for low-frequent, transient phenomena like tip-in/tip-out. Mount stiffness method can not be used because of non-linear effects in the P/T and suspension mounts. Application of matrix inversion method based on trimmed body vibration transfer functions is not possible due to numerical condition problems.

This paper presents a new time-domain source contribution analysis method for in-room pass-by noise. The core of the method is a frequency-domain ASQ model (Airborne Source Quantification) representing each noise generating component (engine, exhaust, left and right tyres, etc.) by a number of acoustic sources. The ASQ model requires the measurement of local FRF's and acoustic noise transfer functions to identify the operational loads from nearby pressure indicator responses and propagate the loads to the various target microphones on the sides of the vehicle. Once a good ASQ model is obtained, FIR filters are constructed, allowing a time-domain synthesis of the various source contributions to each target microphone. The synthesized target response signals are finally recombined into a pass-by sound by taking into account the speed profile of the vehicle.

Nissan's new 2.4-liter in-line, 4-cylinder gasoline engine, the “KA24E,” was developed for the worldwide automobile market, but exclusively for the North American market. It has been released for Nissan's new 1989 model, high-performance sports car, the “240SX”, and will also be mounted in such forthcoming models as the new 1990 “AXXESS”. The major objectives in developing this new engine were to achieve high performance at practical driving speeds, especially at low- and middle-engine speeds, quiet engine operation, reliability, fuel economy and serviceability, all of which are essential factors in daily driving. For realizing these objectives, multi-valves, aerodynamic intake ports, a high-rigidity cylinder block, a silent single timing chain, and hydraulic valve lash adjusters were incorporated into this engine. Furthermore, to develop the engine, almost all components were redesigned using computer design techniques, and checked by extensive testing.

The new Nissan 1.7 liter 4 cylinder diesel engine has been developed to meet the social requirements for energy conservation. The main objective was to improve fuel economy without sacrificing driveability, and this has been achieved by minimizing engine weight, reducing mechanical friction loss and optimizing the combustion system. The CA series gasoline engine, which is known for its light weight, was chosen as the base engine for dieselization. The swirl chamber combustion system used for the LD28 engine was modified to satisfy the requirements for high power, good fuel economy and low noise. Engine noise has been reduced with the aid of several analytical methods such as laser holography. Special attention has been paid to the reduction of diesel knock which is most offensive to the ear. To install this engine in a small FWD vehicle transversely, much effort went into the minimizing of the engine length and width.

A block-on-ring friction and wear testing machine (LFW-1) was used as a test method for making fundamental evaluations of the effect of the Belt-Drive Continuously Variable Transmission(B-CVT) fluid on the friction coefficient between the belt and pulleys. The results confirmed that this method can simulate the friction phenomena between the belt and pulleys of an actual transmission. The mechanism whereby ZDDP and some Ca detergents improve the torque capacity of a B-CVT was also investigated along with the effect of the deterioration of these additives on the friction coefficient. It was found that these additives form a film, 80-90 nm in thickness, on the sliding surface, which is effective in increasing the friction coefficient. The friction coefficient declined with increasing additive deterioration. The results of a 31P-NMR analysis indicated that the decline closely correlated with the amount of ZDDP in the B-CVT fluid.

The suspension system of the Nissan Stanza was specifically designed for use on a front-wheel-drive car. It was developed with the idea that the new suspension should be compact and light, and afford a comfortable ride as well as good stability and controllability. Furthermore, it should have excellent noise and vibration characteristics. To achieve these objectives we adapted a strut suspension for both the front and rear, and careful consideration was given to the fundamental specifications. In addition, some new ideas were applied for the layout of the suspension.

This Paper Presents the world's first active noise system for production vehicle implementation. Adopted in the new middle size FF car model, this epoch-making system dramatically reduces the booming noise caused by the second-order harmonic of engine revolution. This is accomplished by using an adaptive control theory based on digital signal processing technology and a digital signal processor (DSP). The system basically employs a multiple error filtered-x LMS algorithm, to which an new algorithm was added to achieve the maximum noise reduction effect under a condition of stable control in a compact system for production vehicle application.

It is well understood that using lower viscosity engine oils can greatly improve fuel economy [1, 2, 3, 4]. However, it has been impossible to evaluate ultra-low viscosity engine oils (SAE 0W-12 and below) utilizing existing fuel economy test methods. As such, there is no specification for ultra-low viscosity gasoline engine oils [5]. We therefore developed firing and motored fuel economy test methods for ultra-low viscosity oils using engines from Japanese automakers [6, 7, 8]. This was done under the auspices of the JASO Next Generation Engine Oil Task Force (“TF” below), which consists mainly of Japanese automakers and entities working in the petroleum industry. Moreover, the TF used these test methods to develop the JASO GLV-1 specification for next-generation ultra-low viscosity automotive gasoline engine oils such as SAE 0W-8 and 0W-12. In developing the JASO GLV-1 specification, Japanese fuel economy tests and the ILSAC engine tests for evaluating engine reliability were used.

To reduce engine exhaust emissions, we have had to deal with this global environmental problem from the fuel side by introducing oxygenated fuels, reducing the RVP and using low aromatics. But when we change the fuel components and distillation, we must take note about how these affect the engine driveability. We have used T50, T90, RVP and so on as the fuel index up to the present. It is possible to characterize the fuel from one aspect, but these indexes don't always represent the real feature of the fuel. In this paper we propose a New Driveability Index (here in after referred to as NDI) that is more realistic and accurate than the other fuel indexes. We used a 1600cc DOHC L4 MPI type engine. We used Model Gasolines and Market Gasolines, see Appendix(1), (2) and (3), and tested them according to the Excess Air Ratio Response Test Method (here in after referred to as λ-R Test) that was suggested in SAE paper #930375, and we calculated the NDI statistically.

The DATSUN 28OZ has been widely known as a world-wide sports car. The NEW DATSUN 28OZX, as the succeeding model to 28OZ, has now appeared after being refined on both interior and exterior design. The Suspension and steering system of the new model are improved to get better handling performance and lower noise level. In this paper, the design concepts and techniques of the new suspension and steering system are described. The main themes are as follows the construction of new suspension and steering system handling performance directional stability vibration and noise level

New image processing procedures for speckle photography and holographic interferometry are described. The algorithm for speckle photography measures the displacement value and direction automatically within the accuracy of ±5% over a range of 10 µm to 150 µm. This algorithm has adopted the Maximum Entropy Method to measure fringe intervals with high accuracy. The algorithm for holographic interferometry detects the fringe line and determines the displacement distribution with an operator's assist. Through the experiments, it was shown that these procedures are effective and accurate for vibration and deformation analysis.

Prediction of the drive-by noise level in the early design stage of an automotive vehicle is feasible if the source signatures and source-receiver transfer functions may be determined from simulations based on the available CAD/CAE models. This paper reports on the performance of a drive-by noise synthesis procedure in which the transfer functions are numerically evaluated by employing the Fast Multipole Boundary Element Method (FMBEM). The proposed synthesis procedure first computes the steady-state receiver contributions of the sources as appearing from a number of vehicle positions along the drive path. In a second step, these contributions are then combined into a single transient signal from a moving vehicle for each source-receiver pair by means of a travel time correction.

As powertrain noise is better and better controlled, road inputs become more important. The trend to mount 6 cylinder engines in smaller cars also emphasizes the importance of road induced noise. A method to qualify and quantify the different contributions is presented and illustrated. This methodology is based on a novel combination of existing technology: transferpath analysis, traditionally used for ranking of powertrain inputs on one hand and principal component analysis, traditionally used for visualisation of operating shapes in a multiple uncorrelated input environment. As suspension inputs represent multiple incoherent sources, the classical vector summation used in noise path analysis is not applicable. On the other hand, root mean square summation of all contributions does not keep track of phase relations between suspension-body connections which are important in the understanding of the global picture.