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The main objective of this paper is to simulate the springback using combined kinematic/isotropic hardening model. Material parameters in the hardening model are identified by an inverse method. Three-point bending test is conducted on 6022-T4 aluminum sheet. Punch stroke, punch load, bending strain and bending angle are measured directly during the tests. Bending moments are then computed from these measured data. Bending moments are also calculated based on a constitutive model. Material parameters are identified by minimizing the normalized error between two bending moments. Micro genetic algorithm is used in the optimization procedure. Stress-strain curves is generated with the material parameters found in this way, which can be used with other plastic models. ABAQUS/Standard 5.8, which has the combined isotropic/kinematic hardening model, is used to simulate draw-bend of 6022-T4 series aluminum sheet. Absolute springback angles are predicted very accurately.

Die cast AZ91D and AM60 magnesium alloy components are finding increasing usage in automotive applications. Both hot and cold chamber die cast components of these alloys generally exhibit several common microstructural features, including “skin”, porosity banding, and porosity distributed about the component centerline. Methods for quantitatively characterizing these microstructural features are described and representative values for skin thicknesses, porosity band dimensions and porosity band locations from selected die castings will be presented. The expected influence of these common microstrucutral features on mechanical properties and acceptability of die cast magnesium components for given applications are discussed.

Soil response to differences in tire size and inflation pressure was measured for a JD 9600 combine with 18.4R38 dual tires, 30.5L32 single tires, 68x50.00-32 single tires at 103 and 166 kPa inflation pressure and a John Deere half-track system on two different soils (Kokomo and Crosby) near Urbana, Ohio. A loaded 42.3 m3 grain cart was included on the Kokomo soil for comparative purposes. The Ohio State Soil Physical Properties Measurement System was used to sample and measure the bulk density, air-filled porosity, air permeability and cone penetration resistance between 10 and 50 cm depths. The results for Kokomo soil show the grain cart had the greatest effect with an average decrease in total porosity of 12.90 percent, compared to 7.95%, 6.05%, 4.56%, 3.06%, and 2.04% for singles, tracks, duals, wide overinflated, and wide rated pressure tires, respectively, on the combine.

Medium carbon steels have been traditionally used for high strength forging applications. These steels contain several alloying elements like chromium, nickel and molybdenum which enable them to attain excellent hardenability and toughness upon heat treatment (quenching and tempering). Microalloyed (MA) medium carbon forging steels are gaining acceptance as a replacement for the traditional quenched and tempered grades as they do not require post forging heat treatment and hence represent substantial savings in manufacturing costs. Since the chief advantage of MA steels lies in the savings of heat treatment costs, the post-forging cooling rate is one of the primary parameters for controlling microstructure and toughness of the forged part. This paper investigates the effect of different cooling rates on the microstructure and mechanical properties of MA steels. Experiments were conducted by cooling test billets in different media.