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Technical Paper

Ultra-Low NOx Emission Prediction for Heavy Duty Diesel Applications Using a Map-Based Approach

2019-04-02
2019-01-0987
As vehicle emissions regulations become increasingly stringent, there is a growing need to accurately model aftertreatment systems to aid in the development of ultra-low NOx vehicles. Common solutions to this problem include the development of complex chemical models or expansive neural networks. This paper aims to present the development process of a simpler Selective Catalytic Reduction (SCR) conversion efficiency Simulink model for the purposes of modeling tail pipe NOx emission levels based on various inputs, temperature shifts and SCR locations, arrangements and/or sizes in the system. The main objective is to utilize this model to predict tail pipe NOx emissions of the EPA Federal Test Procedures for heavy-duty vehicles. The model presented within is focused exclusively on heavy-duty application compression ignition engines and their corresponding aftertreatment setups.
Journal Article

Track, GoPro, and Prescan Testing of an ADAS Camera

2023-04-11
2023-01-0826
In order to validate the operation of advanced driver assistance systems (ADAS), tests must be performed that assess the performance of the system in response to different scenarios. Some of these systems are designed for crash-imminent situations, and safely testing them requires large stretches of controlled pavement, expensive surrogate targets, and a fully functional vehicle. As a possible more-manageable alternative to testing the full vehicle in these situations, this study sought to explore whether these systems could be isolated, and tests could be performed on a bench via a hardware-in-the-loop methodology. For camera systems, these benches are called Camera-in-the-Loop (CiL) systems and involve presenting visual stimuli to the device via an external input.
Technical Paper

The Use of Single Moving Vehicle Testing to Duplicate the Dynamic Vehicle Response From Impacts Between Two Moving Vehicles

2002-03-04
2002-01-0558
The Federal Side Impact Test Procedure prescribed by FMVSS 214, simulates a central, orthogonal intersection collision between two moving vehicles by impacting the side of the stationary test vehicle with a moving test buck in a crabbed configuration. While the pre- and post-impact speeds of the vehicles involved in an accident can not be duplicated using this method, closing speeds, vehicle damage, vehicle speed changes and vehicle accelerations can be duplicated. These are the important parameters for the examination of vehicle restraint system performance and the prediction of occupant injury. The acceptability of this method of testing is not as obvious for the reconstruction of accidents where the impact is non-central, or the angle of impact is not orthogonal. This paper will examine the use of crash testing with a single moving vehicle to simulate oblique or non-central collisions between two moving vehicles.
Journal Article

The Roles of Vehicle Seat Cushion Stiffness and Length in Child Restraint System (CRS) Performance

2020-04-14
2020-01-0977
The objective is to determine whether responses and injury risks for pediatric occupants in child restraint systems (CRS) are affected by vehicle seat cushion stiffness and fore/aft cushion length. Eighteen sled tests were conducted using the Federal Motor Vehicles Safety Standard (FMVSS) 213 frontal pulse (48 km/h). Seats from a recent model year vehicle were customized by the manufacturer with three different levels of cushion stiffness: compliant, mid-range, and stiff. Each stiffness level was quantified using ASTM D 3574-08 and all were within the realistic range of modern production seats. The usable length of each seat cushion was manipulated using foam spacers provided by the manufacturer. Two different seat lengths were examined: short (34.0 cm) and long (43.5 cm).
Journal Article

The Effect of Ported Shroud Recirculating Casing Treatment on Turbocharger Centrifugal Compressor Acoustics

2017-06-05
2017-01-1796
Ported shroud compressor covers recirculate low momentum air near the inducer blade tips, and the use of these devices has traditionally been confined to extending the low-flow operating region at elevated rotational speeds for compressors on compression-ignition (CI) engines. Implementation of ported shrouds on compressors for spark-ignition (SI) engines has been generally avoided due to operation at pressure ratios below the region where ported shrouds improve low-flow range, the slight efficiency penalty, and the perception of increased noise. The present study provides an experimental investigation of performance and acoustics for a SI engine turbocharger compressor both with a ported shroud and without (baseline). The objective of implementing the ported shroud was to reduce mid-flow range broadband whoosh noise of the baseline compressor over 4-12 kHz.
Technical Paper

System Engineering of an Advanced Driver Assistance System

2019-04-02
2019-01-0876
Current Advanced Driver Assistance Systems (ADAS) often interact with the driver; aiding with either warnings or direct intervention. This work explores the development of an ADAS system to provide lane departure warning, forward collision warning, and a recommended following distance for a custom plug-in hybrid-electric vehicle. The system utilizes off-the-shelf hardware with in-house computer vision and sensor fusion algorithms to create a low-cost SAE Level 0 driver assistance system. The system utilizes a radar sensor as well as a camera to detect, classify, and track target vehicles. This work will illustrate the systems engineering methods used for outlining customer requirements, technical requirements, component selection, software development, simulation, vehicle fitment, and validation. Similar system engineering processes could be implemented for higher level SAE systems.
Technical Paper

Sensor Selection for Selective Clutch Fault Isolation in Automatic Transmissions Based on Degree of Fault Tolerance

2019-04-02
2019-01-0117
Multiple clutches are engaged to achieve a specific gear ratio in an automatic transmission (AT). When an engaged clutch loses pressure during the AT operation, it is classified as a clutch stuck off fault. Automatic transmissions can enter in neutral states because of these faults and the vehicle can lose power at the wheels. Our previous work describes a systematic way of performing sensor placement analysis for diagnosis of clutch faults in automatic transmissions. In this paper, we approach the issue from the point of view similar to that of functional safety according to the ISO 26262 standard; where a transmission functional safety concept should address transitioning to a safe state in case of hazards associated with stuck off clutches.
Technical Paper

Rear-Facing Child Restraint Systems in Rear Impact Sled Tests

2018-04-03
2018-01-1325
This study examines the performance of rear-facing child restraint systems (RF CRS) in moderate severity rear impact sled tests. The study also investigates the effects of RF CRS features on CRS kinematics and anthropomorphic test device (ATD) injury metrics in this scenario. Twelve tests were conducted at a moderate severity rear impact sled pulse (approximately 28.2 km/h and 18.4 g). Four models of RF CRS were tested in the rear outboard positions of a sedan seat. The CRABI 12-month-old and Hybrid III 3-year-old ATDs were instrumented with head and chest accelerometers, head angular rate sensors, six-axis upper neck load cells, and a chest linear potentiometer (3-year-old only). The effects of carry handle position, occupant size, presence of anti-rebound bar, Swedish style tethering, and lower anchor vs. seat belt installation were investigated. Data were also compared to pediatric injury assessment reference values (IARV).
Technical Paper

Prescan Extension Testing of an ADAS Camera

2023-04-11
2023-01-0831
Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.
Journal Article

Prediction of Broadband Noise in an Automotive Centrifugal Compressor with Three-Dimensional Computational Fluid Dynamics Detached Eddy Simulations

2019-06-05
2019-01-1487
Centrifugal compressors for automotive turbochargers must operate over wide speed and flow ranges to provide the required air pressure and mass flow rate to the intake manifold of the internal combustion engines. At a fixed rotational speed, the flow field near the inducer of the impeller becomes increasingly unstable with decreasing flow rate, as the incidence angle grows between the air flow approaching the impeller, relative to the tangent of the main impeller blades at the leading edge. Flow field measurements conducted earlier have revealed that once the incidence angle exceeds a critical value (nearly independent of rotational speed) of approximately 15°, reversed flow near the periphery (blade tips) starts penetrating upstream of the impeller, with a high tangential velocity in the direction of impeller rotation.
Technical Paper

Motion Capture Applications in Forensic Injury Accident Reconstruction

2007-06-12
2007-01-2476
Forensic injury accident reconstruction is used to determine what happened in an accident, typically for use in a court of law. In order to be admitted as evidence in a trial, the analysis must be scientifically sound, and performed utilizing standard scientific methods. The use of motion capture methods for forensic biomechanical applications provides an accurate, scientifically proven technique that has advantages not only due to its technical capabilities, but also in its highly visual manner of result presentation. This paper illustrates the use of a near-infrared motion capture system in two different types of forensic biomechanics applications. In one case, motion capture was utilized to capture externally applied force data and synchronized with the three-dimensional human body posture to perform a musculoskeletal biomechanics analysis.
Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
Journal Article

Modeling and Analysis of a Turbocharged Diesel Engine with Variable Geometry Compressor System

2011-09-11
2011-24-0123
In order to increase the efficiency of automotive turbochargers at low speed without compromising the performance at maximum boost conditions, variable geometry compressor (VGC) systems, based on either variable inlet guide vanes or variable geometry diffusers, have been recently considered as a future design option for automotive turbochargers. This work presents a modeling, analysis and optimization study for a Diesel engine equipped with a variable geometry compressor that help understand the potentials of such technology and develop control algorithms for the VGC systems,. A cycle-averaged engine system model, validated on experimental data, is used to predict the most important variables characterizing the intake and exhaust systems (i.e., mass flow rates, pressures, temperatures) and engine performance (i.e., torque, BMEP, volumetric efficiency), in steady-state and transient conditions.
Technical Paper

Model-Based Analysis and Optimization of Turbocharged Diesel Engines with a Variable Geometry Compressor and Turbine System

2012-04-16
2012-01-0716
In the last few years, the application of downsizing and turbocharging to internal combustion engines has considerably increased due to the proven potential of this technology to increase engine efficiency. Variable geometry turbines have been largely adopted to optimize the exhaust energy recovery over a large operating range. Two-stage turbocharger systems have also been studied as a solution to improve engine low-end torque and efficiency, with the first units currently available on the market. However, the compressor technology is today still based on fixed geometry machines, which are sized to efficiently operate at the maximum air flow and therefore lead to poor efficiency values at low air flow conditions. Furthermore, the surge limits prevents the full capabilities of VGT systems to increase the boosting at low engine speed.
Technical Paper

Hardware-in-the-Loop, Traffic-in-the-Loop and Software-in-the-Loop Autonomous Vehicle Simulation for Mobility Studies

2020-04-14
2020-01-0704
This paper focuses on finding and analyzing the relevant parameters affecting traffic flow when autonomous vehicles are introduced for ride hailing applications and autonomous shuttles are introduced for circulator applications in geo-fenced urban areas. For this purpose, different scenarios have been created in traffic simulation software that model the different levels of autonomy, traffic density, routes, and other traffic elements. Similarly, software that specializes in vehicle dynamics, physical limitations, and vehicle control has been used to closely simulate realistic autonomous vehicle behavior under such scenarios. Different simulation tools for realistic autonomous vehicle simulation and traffic simulation have been merged together in this paper, creating a realistic simulator with Hardware-in-the-Loop (HiL), Traffic-in-the-Loop (TiL), and Software in-the-Loop (SiL) simulation capabilities.
Technical Paper

FMVSS 126 Sine with Dwell ESC Regulation Test for Autonomous Vehicles

2019-04-02
2019-01-1011
Electronic stability control (ESC) has been an essential part of road vehicle safety for almost three decades. In April of 2007, the United States federal government issued a regulation to test the validity of ESC in development vehicles, and the regulation is called Federal Motor Vehicle Safety Standards (FMVSS) 126 in North America (NA), and an equivalent test in other countries outside of NA called ECE13-H (Economic Commission for Europe). While these standards have been used to certify ESC in development passenger cars for over a decade, this has not yet been scrutinized for the application of autonomous vehicles. Autonomous cars have sensors and control systems which can be used to improve ESC, where commercial standard vehicles do not.
Technical Paper

Experimental Investigation on Surge Phenomena in an Automotive Turbocharger Compressor

2018-04-03
2018-01-0976
Downsizing and turbocharging are today considered an effective way to reduce CO2 emissions in automotive gasoline engines, especially for the European and US markets. In the broad field of research and development for engine boosting systems, the instability phenomenon of surge has gathered considerable interest in recent years, as the main limiting factor to high performance boosting and boost pressure control. To this extent, developing an in-depth knowledge of the surge dynamics and on the phenomena governing the transition from stable to unstable operation can provide very valuable information for the design of the intake system and boost pressure control algorithms, allowing optimal boost pressure without compromising the transient response.
Technical Paper

Evaluation of Harness Tightening Procedures for Child Restraint System (CRS) Sled Testing

2019-04-02
2019-01-0617
Sled testing procedures should reflect a rigorous level of repeatability across trials and reproducibility across testing facilities. Currently, different testing facilities use various methods to set the harness tension for child restraint system (CRS) sled tests. The objective of this study is to identify which harness tightening procedure(s) produce tensions within a reasonable target range while showing adequate reproducibility, repeatability, and ease-of-use. Five harness tightening procedures were selected: A) FMVSS 213 procedure, B) a 3-prong tension gauge, C) ECE R44/R129 procedure, D) two finger method, and E) pinch test. Two CRS models were instrumented with a tension load cell in the harness system. Seven sled room operators were recruited to perform each of the five harness tightening procedures for ten repetitions apiece on both instrumented CRS using a Hybrid III 3-year-old.
Technical Paper

Effects of Anti-Sway Bar Separation on the Handling Characteristics of a SUV

2021-04-06
2021-01-0976
A single-vehicle crash involving an SUV led to the study of the failure of the anti-sway bar linkage and tire pressure and their relative effects on the handling characteristics of the vehicle. The SUV, having been involved in a rollover, was found with the anti-sway bar drop link disconnected from the suspension lower A-arm assembly. Also, after the crash, the tire pressure in the front tires on the subject vehicle was measured to be above the value specified by the SUV manufacturer; however, the pressure for one of the rear tires was measured to be roughly half of the SUV manufacturer’s recommended pressure. The other rear tire was deflated. The testing described herein addresses the question of what effects the anti-sway bar drop link disconnection or reduced rear axle tire pressure would have on the SUV’s pre-accident handling and driveability.
Technical Paper

Effects of Adjacent Vehicle Seat Positions on Child Restraint System (CRS) Performance in Far-Side Impacts

2022-03-29
2022-01-0848
Many vehicles allow consumers to adapt the vehicle environment to their families’ needs by folding or removing one or more rear row seats. It is currently unclear how different seat configurations affect child restraint systems (CRS) installed in adjacent seats. The objective is to quantify CRS performance in far-side impacts when the seating position adjacent to the CRS is in its normal upright position, folded in half, or removed. Twelve tests were conducted. Second row seats from a recent model year minivan were obtained, including full size captain’s chairs from the outboard positions and narrow seats from the center position. Rear-facing (RF) and forward-facing (FF) CRS were installed one at a time in either the outboard or center position. The seating position adjacent to the CRS was set in either the standard upright position, folded in half, or removed. Far-side impacts were conducted at 10° anterior of pure lateral at 24.8 ± 0.2 g. The Q3s ATD was used for all tests.
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