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A methodology to develop full-vehicle representation in the form of a finite element model for crashworthiness studies has been evolved. Detailed finite element models of two passenger vehicles - 1995 Chevy Lumina and 1994 Dodge Intrepid have been created. The models are intended for studying the vehicle’s behavior in full frontal, frontal offset and side impact collisions. These models are suitable for evaluating vehicle performance and occupant safety in a wide variety of impact situations, and are also suitable for part and material substitution studies to support PNGV (Partnership for New Generation of Vehicles) research. The geometry for these models was created by careful scanning and digitizing of the entire vehicle. High degree of detail is captured in the BIW, the front-end components and other areas involved in frontal, frontal offset and side impact on the driver’s side.

Finite element (FE) modeling is becoming an integral approach to the study of crashworthiness of vehicle structures and occupant interaction with the structure. Crashworthiness assessment of a vehicle using numerical techniques necessitates the development of not only an accurate and representative vehicle model, but also a robust occupant model. This paper describes the development of mathematical models to perform the complete side impact simulation. The fully developed model can be used to evaluate occupant compartment intrusion and to assess occupant protection countermeasures in various side impact scenarios. A baseline finite element model of the side impact dummy (SID) used in the United States safety regulation, FMVSS 214, Side Impact Protection [7], was refined and calibrated using dynamic material and sub-system test data. Lower extremity geometry was reverse engineered and suitable material models and joints were incorporated in the revised model.