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Carbon fiber reinforced plastic (CFRP) composite materials have gained particular interests due to their high specific modulus, high strength, lightweight and perfect corrosion resistance. However, in reality, CFRP composite materials cannot be used alone in some critical places such as positions of joints with hinges, locks. Therefore, metal reinforcements are usually necessary in local positions to prevent structure damage. Besides, if uncertainties present, obtained optimal structures may experience in failures as the optimization usually pushes solutions to the boundaries of constraints and has no room for tolerance and uncertainties, so robust optimization should be considered to accommodate the uncertainties in practice. This paper proposes a mixed topology method to optimize metal and carbon fiber reinforced plastic composite materials simultaneously under nondeterministic load with random magnitude and direction.

Centrifugal Pendulum Vibration Absorber (CPVA for short) is used to absorb torsional vibrations caused by the shifting motion of the engine. It is increasingly used in modern powertrains. In the research of the dynamic characteristics of the CPVA, it is necessary to obtain the real motion of the pendulum to compensate the fitting performance of mathematical model. The usual method is to install an angle sensor to measure the movement of the pendulum. On the one hand, the installation of the sensor will affect its movement to a certain extent, so that the measurement results do not match the actual motion. On the other hand, the motion of the pendulum is not only the rotational motion around the rotational axis of the CPVA rotor, but also has translation relative to it. As a result, it is difficult to obtain accurate motion only by the angle sensor. We proposed a non-contact centrifugal pendulum motion measurement method.

To analyze the K&C (kinematics and compliance), handling and stability performance of the vehicle chassis, some simulations are usually performed using a multi-body dynamics software named ADAMS. This software introduces assumptions that simplify the components of the suspension as rigid bodies. However, these assumptions weaken the accuracy of the simulation of ADAMS. Therefore the use of flexible bodies in K&C and handling and stability simulation in ADAMS is needed to conduct more precise suspension system designs. This paper mainly analyses the influences of the subframe flexibility on handling and stability simulation in ADAMS/Car. Two complete vehicle models are built using ADAMS/Car and Hypermesh. The only difference between the two models is the subframe of the front McPherson suspension. One of the subframes is simplified as a rigid body. The other one is a flexible body built using the MNF file from Hypermesh.

The nonuniformity property of the temperature field distribution will not only affect on the battery charging and discharging performance but also its lifetime. In this paper the elementary structural design is implemented for Ni-Mh battery package and the corresponding test platform is constructed from the point of view of temperature difference control strategy, the test results show that the present structural design schemes can effectively restrain temperature difference enlargement among the battery stacks. Through the application of adopting the flow field uniformity method to control temperature difference, and flow field optimization inside the battery package, it is found that the flow field velocity change quantity ΔV is gradually reduced as the increase of the afflux hood angle Ak and air vent width Da, and the difference of battery temperature is relatively lower, which denoting that the corresponding relationship can be created based on test data.

Most centrifugal pendulum vibration absorber (CPVA) research focuses on the horizontal or vertical plane, ignoring the influence of gravity. However, with the wide application of CPVAs in the automobile industry, some gravity-related problems have been encountered in practice. In this study, employing the second kind of Lagrange equation, the differential equation of motion of a CPVA is established, and the first-order approximate analytical solution is solved using the method of multiple scales. The mathematical relations among the excitation torque amplitude and phase, gravity influence, absorber trajectory shape, absorber position, viscous damping coefficient, and mistuning level parameters are provided for study. Specifically, the second-order responses of four absorbers and two absorbers in a gravity field are studied, and the influence of the change in the torque excitation phase on the response of the absorber is thoroughly analyzed.

In this study, the real-world NOx and particle emissions of buses burning pure diesel fuel (D100), biodiesel fuel with 20% blend ratio (B20) and liquefied natural gas (LNG) were measured with portable emission measurement system (PEMS). The measurement conducted at 6 constant speed, which ranged from 10km/h to 60 km/h at 10km/h intervals, and a period of free driving condition. The relationship between vehicle specific power (VSP) and NOx/particle emissions of each bus were analyzed. The results show that the change rules of NOx, PN and PM emission factors with the increase of VSP were basically the same for the same bus, but for the bus using different fuel, the change rules may change. In VSP bin 0, the vehicles were mostly in idle condition and the emission factors of NOx, PN and PM of three buses were all in a relatively high level. In low VSP interval, which ranged from bin 0 to bin 4, the emissions of three buses first decreased and then increased with the growth of VSP.

In this paper, the principles, advantages and disadvantages of the main technology of variable strength design of automobile B-pillar Based on the finite element simulation technology, the local stress variable strength design effect of Automobile B-pillar structure is simulated, compared and evaluated. The simulation results show that with the same mechanical properties, the overall lightweight degree of B-pillar structure with variable strength design can be reduced by about 8.9%. With the expansion of the strengthening area of variable strength design of parts, the degree of lightweight of parts can be further improved. It can be seen that the local stress variable strength design method provides a new technical option for the lightweight design of automobile parts.

The price of fossil fuels and the increasing inexorable energy crisis have become vital issues for everyone. Tongji University EconoPower Racing Team was established to participate in the “Honda EconoPower Cup” annually. Every contestant in the competition must finish a certain distance in the fixed time, with the gasoline supplied by the committee. After that the committee will measure the fuel consumption of every team and calculate the distance per liter fuel (the farther the better) to determine the champion. In order to enhance the EP vehicle's achievement we've made some improvements, such as framework, body, engine's optimization and so on. In this passage we mainly state some details of our research approaches in framework, steering, transmission, shape and driving strategy. The main technologies were: friction reduction, lightweight, enhancement of power train efficiency, tire selection and driving strategy.

Door latch closure noise has contribution on sound quality of vehicle door slam sound. This paper focuses on the modelling of sound quality for door latch closure sound. 24 various latch closure sound samples were recorded to be evaluated subjectively. A novel Dynamic Paired Comparison Method (DPCM) was introduced for subjective evaluation. By eliminating the redundant comparison pairs the DPCM dramatically reduced the evaluation work load comparing to the traditional Paired Comparison Method (PCM). Correlation between subjective evaluation results and psychoacoustic metrics was analyzed to find out the most relevant metrics as inputs for the subsequent prediction model. Besides, the shudder effect induced by multi-impact of latch components during closing movement was also found strongly affecting the subjective perception of door latch closure sound.

The current automotive industry has a growing demand for real-time transmission to support reliable communication and for key technologies. The Time-Sensitive Networking (TSN) working group introduced standards for reliable communication in time-critical systems, including shaping mechanisms for bounded transmission latency. Among these shaping mechanisms, Cyclic Queuing and Forwarding (CQF) and frame preemption provide deterministic guarantees for frame transmission. However, despite some current studies on the performance analysis of CQF and frame preemption, they also need to consider the potential effects of their combined usage on frame transmission. Furthermore, there is a need for more research that addresses the impact of parameter configuration on frame transmission under different situations and shaping mechanisms, especially in the case of mechanism combination.

Hydrous ethanol not only has the advantages of high-octane number and valuable oxygen content, but also reduce the energy consumption in the production process. However, little literature investigated the internal flow and cavitation of hydrous ethanol-gasoline fuels in the multi-hole direct injector. In this simulation, a two-phase fuel flow model in injector is established based on the multi-fluid model of Euler-Euler method, and the accuracy of model is verified. On the basis of this model, the flow of different hydrous ethanol-gasoline blends is calculated under different injection conditions, and the cavitation, flow rate, and velocity at the outlet of the nozzle are predicted. Meanwhile, the influence of temperature and back pressure on the flow is also analyzed. The results show that the use of hydrous ethanol reduces the flow rate, compared with the velocity of E0, that of E10w, E20w, E50w, E85w, and E100w decreases by 10%, 12.9%, 17.6%, 20%, and 23.5%, respectively.

With the explosion of in-vehicle data, Time Sensitive Network (TSN) is increasingly becoming the backbone of the in-vehicle network to ensure deterministic real-time communication and Quality of Service (QoS). However, legacy buses such as CAN FD and LIN will not disappear for a long time in the future. Many protocols are deployed in the gateway and it is an important component in the security and functional safety of the communication process. In this paper, the recommended Electrical/Electronic Architecture is first given and the use cases for the TSN/CAN FD gateway are illustrated. Then, a TSN/CAN FD routing mechanism is designed and security mechanisms are deployed. The routing mechanism includes the protocol conversion module, queue cache module, and forwarding scheduling module. The protocol conversion module unpacks or packs the TSN or CAN FD frames according to the routing table.

As the electric vehicle market grows rapidly, thermal analysis related to the performance of electric drive motors has gained increasing interest. However, it is hard to obtain rotor temperature for torque correction during operation which leads to unexpected inaccurate control of motors. Rotor temperature monitoring and torque correction for IPMSM (Interior Permanent Magnet Synchronous motor) of new Energy vehicles are discussed in this paper. Considering the practical application, a low-order lumped parameter thermal network (LPTN) composed of three nodes is built for calculating the rotor temperature under different operating conditions on a 160kw IPMSM of a three-in-one electric drive. To identify the parameters of LPTN, the measurements were done on a test bench with a prototype of the three-in-one electric drive. K-type thermocouples were used to directly measure the temperature of each node.

Automotive window seal has great influence on NVH (Noise-Vibration-Harshness) performance. The aerodynamic effect on ride comfort has attracted increasing research interest recently. A new method for quantifying and transferring aerodynamics-induced load on window seal re-design is proposed. Firstly, by SST (Shear Stress Transport) turbulence model, external turbulent flow field of full scale automotive is established by solving three-dimensional, steady and uncompressible Navier-Stokes equation. With re-exploited mapping algorithm, the aerodynamics pressure on overall auto-body is retrieved and transferred to local glass area to be external loads for seals, thus taking into account the aerodynamics effect of high speed fluid-structure interaction. This method is successfully applied on automotive front window seal design. The re-design header seal decreases the maximum displacements of leeward and windward glass with 9.3% and 34.21%, respectively.

Visual sensors are widely used in autonomous vehicles (AVs) for object detection due to the advantages of abundant information and low-cost. But the performance of visual sensors is highly affected by low light conditions when AVs driving at nighttime and in the tunnel. The low light conditions decrease the image quality and the performance of object detection, and may cause safety of the intended functionality (SOTIF) problems. Therefore, to analyze the performance limitations of visual sensors in low light conditions, a controlled light experiment on a proving ground is designed. The influences of low light conditions on the two-stage algorithm and the single-stage algorithm are compared and analyzed quantificationally by constructing an evaluation index set from three aspects of missing detection, classification, and positioning accuracy.

This paper presents a theoretical study of a finite hybrid piezoelectric phononic crystal (PC) beam with shunting circuits. The vibration transmissibility method (TM) is developed for the finite system. The uniform and non-uniform configurations of the resonators, piezoelectric patches and shunting circuits are respectively considered. The properties of the vibration attenuation of the hybrid PC beam undergoing bending vibration are investigated and quantified. It is shown that the proper relaxation of the periodicity of the PC is conducive to forming a broad vibration attenuation region. The hybrid piezoelectric PC combines the purely mechanical PC with the piezoelectric PC and provides more tunable mechanisms for the target band-gap. Taking the structural and circuit parameters into account, the design of experiments (DOE) method and the multi-objective genetic optimization method are employed to improve the vibration attenuation and meet the lightweight demand of the attachments.

This study investigated the effects of underhood structure parameters (two types of air ducts, two types of inlet grilles and the opening angle of inlet grilles) on the cooling characteristics of the rear-engine bus; then, the optimum design scheme of the underhood was determined. The air-side resistance load of the cooling system, which is based on fan performance, was selected as the optimization objective. Simulations were created based on a porous media model and standard a k-ε model. The next step was to build a 1D/3D coupling simulation to utilize the advantages of 1D simulation’s fast convergence speed and 3D simulation’s extensive research range. Besides, the use of 1D/3D coupling simulation can efficiently avoid the errors of simulation results which arise from the non-uniform airflow on the cooling module. Results show that the airflow rate of the rectangular air duct increased by 7 to 11percent.

SEAT Department of SAIC Motor Vehicle Company starts innovatively applying the single motor and P2.5 configuration scheme from EDU G2(Electric Drive Unit Generation 2), which consists of six engine gears and four motor gears. EDU G2 is very compact and adaptable through the coupling design. Gear coupling make the engine and motor coordination limited, so as to the high efficiency zone of the engine and the high efficiency zone of the motor cannot match in some working conditions, which affect the performance of the vehicle. Therefore, SEAT developed the second generation of single-motor plug-in hybrid system EDU G2 Plus EDU G2(Electric Drive Unit Generation 2 Plus), which realized the decoupling design of 5 engine gears and 2 motor gears, so that the power output of engine and motor is freely. With excellent power and economic performance, the vehicle has been well received by customers.

Steering of skid-steered vehicles without steering mechanism is realized by differential drive/brake torque generated from in-wheel motors at left and right sides. Compared to traditional Ackerman-steered vehicles, skid-steered vehicles consume much more energy while steering due to greater steering resistance. Torque allocation is critical to the distributed drive skid-steered vehicles, since it influences not only steering performance, but also energy efficiency. In this paper, the dynamic characteristics of six-wheeled skid-steered vehicles were analyzed, and a 2-DOF vehicle model was established, which is important for both motion tracking control and torque allocation. Furthermore, a hierarchical controller was proposed. Considering tire force characteristics and tire slip, the upper layer calculates the generalized force and desired yaw moment based on anti-windup PI (proportion-integral) control method.

Wind noise becomes the foremost noise source when a car runs at high speeds. High frequency characteristics of wind noise source and effective performance of seal rubbers for insulating leakage noise make research on the Transmission Loss (TL) of automotive door sealing systems significant. The improvement of TL of automotive door sealing system could effectively decrease the interior noise due to wind noise for vehicles at high speeds. In this study, compression simulation of seal rubbers for an automotive door is performed through a Finite Element (FE) tool firstly. Compressed geometries of the seal rubbers are obtained. Then, based on the final compressed geometries and pre-stress modes of the automotive door seal rubbers, the TL of the whole door sealing system is acquired by hybrid Finite Element - Statistic Energy Analysis (FE-SEA) method. The fluctuating surface pressure on a car body was captured by a Computational Fluid Dynamics (CFD) tool.