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Technical Paper

Voltage and Voltage Consistency Attenuation Law of the Fuel Cell Stack Based on the Durability Cycle Condition

2019-04-02
2019-01-0386
Based on the durability cycle test of fuel cell stack and the characteristics of cyclic working conditions, this paper defines the characteristic current point and studies the attenuation rule of the fuel cell stack voltage over time under the characteristic current point. The results show that the voltage of the fuel cell stack appears to be linear downward under the characteristic current point. and the voltage attenuation rate of the fuel cell stack increases quadratically with the increase of the current density in addition to the open-circuit voltage point. Then the coefficient of variation is introduced in statistics as the index to characterize the voltage consistency attenuation of the fuel cell stack, and its variation rule is explored. The results show that the voltage consistency of vehicle fuel cell stack decreases seriously with the increase of running time under the condition of durable cycling.
Journal Article

Vehicle Trajectory Prediction Based on Motion Model and Maneuver Model Fusion with Interactive Multiple Models

2020-04-14
2020-01-0112
Safety is the cornerstone for Advanced Driver Assistance Systems (ADAS) and Autonomous Driving Systems (ADS). To assess the safety of a traffic situation, it is essential to predict motion states of traffic participants in the future with mathematic models. Accurate vehicle trajectory prediction is an important prerequisite for reasonable traffic situation risk assessment and appropriate decision making. Vehicle trajectory prediction methods can be generally divided into motion model based methods and maneuver model based methods. Vehicle trajectory prediction based on motion models can be accurate and reliable only in the short term. While vehicle trajectory prediction based on maneuver models present more satisfactory performance in the long term, these maneuver models rely on machine learning methods. Abundant data should be collected to train the maneuver recognition model, which increases complexity and lowers real-time performance.
Technical Paper

Using Multiple Injection Strategies in Diesel PCCI Combustion: Potential to Extend Engine Load, Improve Trade-off of Emissions and Efficiency

2011-04-12
2011-01-1396
The Premixed Charge Compression Ignition (PCCI) engine has the potential to reduce soot and NOx emissions while maintaining high thermal efficiency at part load conditions. However, several technical barriers must be overcome. Notably ways must be found to control ignition timing, expand its limited operation range and limit the rate of heat release. In this paper, comparing with single fuel injection, the superiority of multiple-pulse fuel injection in extending engine load, improve emissions and thermal efficiency trade-off using high exhaust gas recirculation (EGR) and boost in diesel PCCI combustion is studied by engine experiments and simulation study. It was found that EGR can delay the start of hot temperature reactions, reduce the reaction speed to avoid knock combustion in high load, is a very useful method to expand high load limit of PCCI. EGR can reduce the NOx emission to a very small value in PCCI.
Research Report

Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles

2022-09-26
EPR2022020
Fuel cell electric vehicles (FCEVs) require multiple components to operate properly, and the fuel cell stack—the source of power—is one of the most important components. While the number of enterprises manufacturing and selling fuel cell stacks is increasing globaly year after year, the residual challenges of core components and technologies still need to be resolved in order to keep pace with the development of lithium-ion batteries (i.e., its primary competitor). Additionally, many production and distribution standards are seen as unsettled. These barriers make large-scale commercialization an issue. Use of Proton-exchange Membrane Fuel Cells in Ground Vehicles explores the opportunities and challenges within the PEMFC industry. With the help of expert contributors, a critical overview of fuel cells and the FCEV industry is presented, and core technology, applications, costs, and trends are analyzed.
Technical Paper

Unsteady Performance Simulation Analysis of a Waste-Gated Turbocharger Turbine under Different Valve Opening Conditions

2017-10-08
2017-01-2417
An electronic waste-gated turbocharger for automotive application can accurately control the boost pressure and effectively reduce turbo-lag. It can improve the transient responsive performance of engine and the acceleration performance of vehicle, which makes vehicle have a better adaptation to the complex traffic environment. A detailed analysis of aerodynamic working principle of electronic wastegate is the foundation for designing the control strategy of electronic wastegate. Putting turbine with electronic wastegate under unsteady condition that simulates the pulse exhaust gas of engine and studying influences of different valve opening on the performance of turbine has the practical value. This paper sets fixed and periodical unsteady conditions and adopts numerical methods to explore the performance of turbine in twin-entry turbocharger and the flow loss of bypass. Steady simulation structure is given for reference.
Technical Paper

Uniformity Identification and Sensitivity Analysis of Water Content of Each PEM Fuel Cell Based on New Online High Frequency Resistance Measurement Technique

2024-04-09
2024-01-2189
Water content estimation is a key problem for studying the PEM fuel cell. When several hundred fuel cells are connected in serial and their active surface area is enlarged for sufficient power, the difference between cells becomes significant with respect to voltage and water content. The voltage of each cell is measurable by the cell voltage monitor (CVM) while it is difficult to estimate water content of the individual. Resistance of the polymer electrolyte membrane is monotonically related to its water content, so that the new online high frequency resistance (HFR) measurement technique is investigated to identify the uniformity of water content between cells and analyze its sensitivity to operating conditions in this paper. Firstly, the accuracy of the proposed technique is experimentally validated to be comparable to that of a commercialized electrochemical impedance spectroscopy (EIS) measurement equipment.
Technical Paper

Understanding the Transient Behavior and Consistency Evolution of PEMFC from the Perspective of Temperature

2022-03-29
2022-01-0189
The temperature of proton exchange membrane fuel cell (PEMFC) is the key factor restricting fuel cell’s performance. A deep understanding of temperature on stack voltage consistency and transient characteristics is necessary for improving the output performance of fuel cell. In this paper, the variation trend of consistency and transient characteristics of 20kW PEMFC stack at different temperatures is studied by experiment. In consistency, the amplitude of voltage changes and voltage difference (voltage coefficient variation σV) under different thermal loading conditions is examined. In transient characteristics, discussing the trends of transient voltage at different thermal loading. As the result, once the stack temperature increases from 65 °C to 70 °C, the stack performance and dynamic response are significantly improved, which may be caused by the rise in temperature promoting the establishment of the internal quality transmission channel.
Journal Article

Three-Dimensional Simulation of Water Management for High-Performance Proton Exchange Membrane Fuel Cell

2018-04-03
2018-01-1309
Proton exchange membrane fuel cell (PEMFC) is widely regarded as the most promising candidate for the next generation power source of automobile, after the pure battery electric vehicle. In this study, the gas and liquid two-phase flow in channels and porous electrodes inside PEMFC coupled with electrochemical reaction is simulated in detail, in which the anisotropic gas diffusion layer (GDL) is also considered. In the simulation, the inlet reactant gas molar concentration is calculated based on the real inlet pressure, which is more practical than specifying a constant value in previous simulation. Meanwhile, the effect of electro-osmotic drag on membrane water content distribution is treated to be a convection term in the conservation equation, instead of a source term as usually used.
Technical Paper

Three-Dimensional Multi-Scale Simulation for Large-Scale Proton Exchange Membrane Fuel Cell

2019-04-02
2019-01-0381
PEMFC (proton exchange membrane or polymer electrolyte membrane fuel cell) is a potential candidate as a future power source for automobile applications. Water and thermal management is important to PEMFC operation. Numerical models, which describe the transport and electrochemical phenomena occurring in PEMFCs, are important to the water and thermal management of fuel cells. 3D (three-dimensional) multi-scale CFD (computational fluid dynamics) models take into account the real geometry structure and thus are capable of predicting real operation/performance. In this study, a 3D multi-phase CFD model is employed to simulate a large-scale PEMFC (109.93 cm2) under various operating conditions. More specifically, the effects of operating pressure (1.0-4.0 atm) on fuel cell performance and internal water and thermal characteristics are studied in detail under two inlet humidities, 100% and 40%.
Journal Article

Thermodynamic Analysis of a Novel Combined Power and Cooling Cycle Driven by the Exhaust Heat Form a Diesel Engine

2013-04-08
2013-01-0858
A novel combined power and cooling cycle based on the Organic Rankine Cycle (ORC) and the Compression Refrigeration Cycle (CRC) is proposed. The cycle can be driven by the exhaust heat from a diesel engine. In this combined cycle, ORC will translate the exhaust heat into power, and drive the compressor of CRC. The prime advantage of the combined cycle is that both the ORC and CRC are trans-critical cycles, and using CO₂ as working fluid. Natural, cheap, environmentally friendly, nontoxic and good heat transfer properties are some advantages of CO₂ as working fluid. In this paper, besides the basic combined cycle (ORC-CRC), another three novel cycles: ORC-CRC with an expander (ORC-CRCE), ORC with an internal heat exchanger as heat accumulator combined with CRC (ORCI-CRC), ORCI-CRCE, are analyzed and compared.
Technical Paper

Thermal Management of Power Batteries for Electric Vehicles Using Phase Change Materials: A Review

2016-04-05
2016-01-1204
As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.
Technical Paper

Theoretical and Practical Mechanisms on Lowering Exhaust Emission Levels for Diverse Types of Spark Ignition Engines

2008-06-23
2008-01-1545
The exhaust aftertreatment strategy is one of the most fundamental aspects of spark ignition engine technologies. For various types of engines (e.g., carburetor engine, PFI engine and GDI engine), measuring, purifying, modeling, and control strategies regarding the exhaust aftertreatment systems vary significantly. The primary goal of exhaust aftetreatment systems is to reduce the exhaust emission levels of NOx, HC and CO as well as to lower combustion soot. In general, there is a tradeoff among different engine performance aspects. The exhaust catalytic systems, such as the three way catalyst (TWC) and lean NOx trap (LNT) converters, can be applied together with the development of other engine technologies (e.g., variable valve timing, cold start). With respect to engine soot, some advanced diagnosing techniques are essential to obtain thorough investigation of exhaust emission mechanisms.
Technical Paper

The Study on Fatigue Test of Cab Assembly Based on 4-Channel Road Simulation Bench

2017-03-28
2017-01-0328
The multi-body dynamics simulation and physical iteration were carried out based on the 4-channel road simulation bench, the solution of fatigue test bench which was suitable for cab with frame and suspension was designed. Large load and displacement above the suspension can be loaded on the test bench, and the same weak position of cab exposed on the road test can be assessed well on the fatigue test bench. The effectiveness of the bench test solution was verified though comparative study. And it has important reference for the same type of cab assembly with suspension in the fatigue bench test. According to the durability specifications of cab assembly, a multi-body dynamics model with a satisfactory accuracy was built. And the fixture check and virtual iteration analysis were used to verify the effectiveness of the solution. According to the road load signal analysis and multi-body dynamics analysis results, the test bench with linear guide and spherical joint was built.
Technical Paper

The Social Economical Benefit Estimation by HEVs Application-Shanghai Case Study

2008-06-23
2008-01-1565
In this paper, a case study of Shanghai HEVs application and its effects on the social and environmental benefits are presented based on the multi views on the different aspects, such as, not only for the fuel consumption saving, but also emissions reduction and health effect, agriculture loss and cleaning cost. The results show that the potential benefits for the society from HEVs application are markedly with the increase of the ratio of HEV in the population of vehicle. Based on this, the policy to promote the HEV purchased by consumers is very important at the beginning of HEV into market.
Technical Paper

The Prediction for Adjustable Ability of Electric Vehicle Aggregator Based on Deep-Belief-Network

2023-04-11
2023-01-0062
In recent years, one of the keys to achieving energy conservation and emission reduction and practicing sustainable development strategies is the wide-area access of large-scale electric vehicles. The charging behavior of large-scale electric vehicles has brought great challenges to the load management and adjustment capacity determination of the power system. Therefore, the prediction of adjustable ability of electric vehicle aggregator based on deep-belief-network is proposed in this paper. First of all, this paper selects the indicators related to the load of the electric bus station: including the arrival time, departure time, and daily mileage of the electric vehicle, from which the SOC variation trend and accurate charging demand of the single electric vehicle are obtained.
Technical Paper

The Optimum Design for Frictional Surface of Piston Ring of Engines

1999-05-03
1999-01-1526
Based on the principle of conjugate curve surface and the theory of hydrodynamic lubrication, the similar spherical spiral surface, which has the best lubrication effect, was obtained in the paper. Experiment show, this kind of frictional surface is lower 15% at power loss, and it is higher 13% at service life than the traditional frictional surface of piston ring, (such as barrel, stepped, cuneiform, rectangle and so on).
Technical Paper

The Nonlinear Characteristics Impact of Multi-Staged Stiffness Clutch Damper on the Vehicle Creeping

2016-04-05
2016-01-0431
The nonlinear characteristics impact of multi-staged stiffness clutch damper on the vehicle creeping is investigated by using the lumped-parameter modeling method as a certain mass-production passenger sedan is taken as the research subject. Firstly, a quasi-transient engine model of an inline four-cylinder and four-stroke engine, based on measured data of cylinder gas pressure versus crankshaft angle, is derived. Effective output torque is acquired and as the input excitation to the driveline system. Secondly, a 12-DOF (Degree of Freedom) nonlinear and branched powertrain system and vehicle longitudinal dynamics model is established. The differential mechanism characteristics and dynamic tire property based on the LuGre tire model are considered. Then, for a traditional two-staged stiffness clutch damper in consideration of hysteresis characteristics, vehicle powertrain system responses in both the time and frequency domain are obtained.
Technical Paper

The Investigation of Self-Balanced Property and Vibration on the Particular Crankshaft System for an Opposed Piston Engine

2016-06-15
2016-01-1768
For an in-line diesel engine with four cylinder operating in four-stroke mode, the second-order reciprocating inertia forces generally cannot be well balanced with direct approach. The unbalanced second-order inertia forces are the main reason to cause vibration and noise in a diesel engine within low frequency range. The more superior tone quality for modern diesel engine has been expected even for bus application all the time, and there are tougher requirements for truck noise in developed countries, i.e. in Europe and USA. In present research a unique crankshaft system configuration was proposed, which including opposed piston, inner and outer connecting rod, and crankshaft but running in two-stroke mode, to eliminate the second-order inertia force considerably rather than by adding an extra balance shaft mechanism.
Technical Paper

The Emission of a Diesel Engine in Different Coolant Temperature during Cold Start at High Altitude

2019-04-02
2019-01-0730
Emissions of diesel engine have been received much more attention since the Volkswagen Emission Scandal. The Euro VI emission standard has already included cold start emissions in the legislative emission driving cycles which is one of the hardest part of emission control. High altitude performance is also considered in the latest regulations which will be stricter in the future. Heating the coolant is one of the most common method to improve the cold start performance. But researches focus on the emission of a diesel engine in different coolant temperature at high altitude which up to 4500m have not been seen. The present research investigated the effect of coolant temperature on performance and exhaust emissions (gaseous and particulate emissions) during the cold start of a diesel engine. A plateau simulation system controlled the inlet and exhaust pressure to create altitude environments from 0m to 4500m, and the coolant temperature was controlled from 20°C to 60°C.
Journal Article

The Effects of EGR and Injection Timing on the Engine Combustion and Emission Performances Fueled by Butanol-Diesel Blends

2012-04-01
2011-01-2473
The combustion and emission characteristics of a diesel engine running on butanol-diesel blends were investigated in this study. The blending ratio of n-butanol to diesel was varied from 0 to 40 vol% using an increment of 10 vol%, and each blend was tested on a 2.7 L V6 common rail direction injection diesel engine equipped with an EGR system. The test was carried out under two engine loads at a constant engine speed, using various combinations of EGR ratios and injection timings. Test results indicate that n-butanol addition to engine fuel is able to substantially decrease soot emission from raw exhaust gas, while the change in NOx emissions varies depending on the n-butanol content and engine operating conditions. Increasing EGR ratio and retarding injection timing are effective approaches to reduce NOx emissions from combustion of n-butanol-diesel blends.
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