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In this study, it is purpose to make clear the effect of cavitation phenomenon on the spray atomization. In this report, the cavitation phenomenon inside the nozzle hole was visualized and the pressure measurements along the wall of the nozzle hole were carried out by use of 25-times enlarged acrylic nozzle. For the representatives of regular gasoline, single and two-component fuels were used as a test fuel. In addition, various cavitating flow patterns same as experimental conditions were simulated by use of Barotropic model incorporated in commercial code of Star-CD scheme, and compared with experimental results.

Roadway departure mitigation systems for helping to avoid and/or mitigate roadway departure collisions have been introduced by several vehicle manufactures in recent years. To support the development and performance evaluation of the roadway departure mitigation systems, a set of commonly seen roadside surrogate objects need to be developed. These objects include grass, curbs, metal guardrail, concrete divider, and traffic barrel/cones. This paper describes how to determine the representative color of these roadside surrogates. 24,762 locations with Google street view images were selected for the color determination of roadside objects. To mitigate the effect of the brightness to the color determination, the images not in good weather, not in bright daylight and under shade were manually eliminated. Then, the RGB values of the roadside objects in the remaining images were extracted.

One-box type vehicles are especially liable to a loss of stability when entering a region of cross-wind. The reasons for this instability were investigated using scale models and by means of a mathematical simulation. Results indicated that yawing moment attains a peak at a precise position of the vehicle relative to the cross-wind. Visualization of the air flow and measurement of the pressure distributions established the cause of the phenomenon. Furthermore a study was conducted into the effects of body shape on stability and the efficacy of various modifications was assessed.

The driving simulator (DS) developed by Toyota Motor Corporation simulates acceleration using translational (XY direction) and tilting motions. However, the driver of the DS may perceive a feeling of rotation generated by the tilting motion, which is not generated in an actual vehicle. If the driver perceives rotation, a vestibulo-ocular reflex (VOR) is generated that results in an unnecessary correction in the driver's gaze. This generates a conflict between the vestibular and visual sensations of the driver and causes motion sickness. Although such motion sickness can be alleviated by reducing the tilting motion of the DS, this has the effect of increasing the amount of XY motion, which has a limited range. Therefore, it is desirable to limit the reduction in the tilting motion of the DS to the specific timing and amount required to alleviate motion sickness. However, the timing and extent of the VOR has yet to be accurately identified.

The development of a high tech image analog cluster providing good readability is required by today's customer. To satisfy this trend, we have developed a highly unique analog cluster, which features very sharp white lit pointers with evenly illuminated white dials on a black acrylic face. These features are primarily achieved through two new lighting sources: 1. Pointers made from thin, lightweight Cold Cathode Discharge Tubes. This pointer creates very high brightness, regardless of temperature, by enclosing xenon gas in the tube, and was designed into a single side electrode structure. 2. Circular shape Cold Cathode Tube Installed Behind Each Dial Applique. This application creates very bright high quality illumination. In this session, we would like to introduce the construction and system of two new lighting sources for lexus, LS400. This technology provide improved readability.

The behavior of spray injections to turbulent duct flows from a slit injector for direct-injection gasoline engines was investigated using a combination of large eddy simulation (LES) and Lagrangian discrete droplet model (DDM). As a result, diffusion of droplets in stronger turbulent flows was observed at a later stage of the injection. Moreover, we compared calculation and experimental results by generating a pseudo-particle image from the calculation result.

The characteristic of In-Cylinder gas motion of a multivalve engine is compared with a single intake valve engine, which have been predicted by a three-dimensional numerical simulation and flow visualization. The measured intake valve outlet velocity from helical and straight port was adopted as the boundary conditions. The computer graphics technique has been utilized to express the predicted numerical results as moving picture like visualized flow. This flow pattern was compared with the actual flow pattern visualized with metaldehyde as the tracer using the bottom viewed engine, which showed good agreement. The prediction for the multivalve engine showed that the swirl velocity is rapidly reduced by interaction between the flows from the two port, but the turbulence kinetic energy is similar to that in the engines with a single intake valve with helical port.

This paper is a study of the On-Board Diagnosis (OBD), a constituent element of the automotive electronic diagnosis system, together with its support functions. With regard to the OBD, we have listed and explained the principles of various diagnostic methods and their advantages and disadvantages. In addition, we have also commented on design factors and concepts. As to the support functions, nameiy diagnostics communication and diagnostic scan tool, drive recorder, and also IT, we have made recommendations on their future development in view of the functional division of roles with respect to the OBD in light of their respective characteristics.

Recently, programmable controllers have been utilized for new equipment on production lines in the automobile industry. However, operators who must use these devices to carry out various operations face difficulties understanding the different methods for programming, ets. of these devices, and for handling the various types of peripheral equipment. In accordance with the increase in the number of PCs, CAD/CAM systems have become requisite for achieving high efficiency in sequence control design. However, poor PC standards prevent their development. In this paper, the development of PC systems, as well as methods for the elimination of problems with standardization, are described. The methods of standardization concern the methods of transmission between the PC and the peripheral equipment, the construction of peripheral equipment and the structure of data in the ladder diagram.

We have developed a new navigation system which utilizes voice synthesis function, and mounted it on the new model. This paper reports the details of the navigation system. The navigation system was developed with the aim of providing a system which is capable of reducing the load on the driver and helping reach the destination smoothly and more safely than the conventional system.

Besides automobile instrument clusters requiring the high precision and legibility, they must also appeal to the user's fashionable sense. We have been proud of introducing such the cluster, named New Electronic Analogue Meter for the LEXUS LS 400 high quality luxury sedan. This paper describes design features of it as the followings; (1) The acrylic lens with black out effect. (2) Utilizing the cold cathode discharge tubes for pointer and back light of dial applique. (3) The virtual image warning indicators producted on the dial applique of the speedometer or tachometer.

We developed a fastening method to reduce noise levels and fastening work loads. The development was based on research into improved tools and fasteners. This was done in preparation for an increase in elderly worker and female worker population in the Automobile Assembly Shop. The principle of this method is to form female threads inside a straight sleeve by clinching the sleeve around a threaded bolt. We achieved improvements in component material clinching force and a durability for loosening torque compared to conventional bolt and nut methods.

One of the key elements of vehicle safety requires a constantly uninterrupted visible view especially during unexpected weather conditions. Our present development of a light reflection type rain sensor is a key device of our automatic windshield wiper system. The design concept of the sensor is based on the quantification on both detected rainfalls and wiping modes in order to match the wiping mode in an operator's mind by optimizing the optical sensing system and establishing an algorithm for controlling wiping. In addition, auto-initialization of the system has been achieved first in the world.

High visibility electronic analog instruments with the blackface lens, lighting up pointers, and back lit dials are used in increasing number for automotive instrumentation. Now, we have developed a new instrument called Optical Space-Vision Instrumentation incorporating the above electronic analog instrument with virtual image by double reflection mechanism. The purpose of this development is to reduce reading time through far-focus and to improve visibility through high contrast. As part of this instrumentation, we also developed a new pointer that uses fluorescent material without a light-emitting element. This paper describes the construction and the engineering technology associated with this instrumentation. According to our test results, this instrument has realized a shorter reading time and higher contrast.

We have developed a new measurement apparatus designed to take orange-peel quality-assessment measurements of paint-finished surfaces on a non-contact basis. This apparatus was developed to determine the relationship between in-line spray-coating conditions and the resulting orange peel surface, and to optimally control/manage the conditions of our existing facilities to ensure the best possible coating results based on the obtained data. The apparatus has been implemented by adopting image analysis, which combines an optical system design based on human inspectors’ visual-checking conditions and a set of straightforward algorithms.

This paper contains an explanation of a Multiplex Wiring System with Optical Data-Link for cars, which has been installed in the Toyota “Century” since 1982. In this system, a total of 64 signals related to door wiring are transmitted in a multiplex fashion, and the number of wires from the front right-hand door to the interior could be reduced from 46 wires, which were used with conventional wiring techniques, to 10 wires including 2 plastic optical fibers. This system also has various control functions which includes a door-lock control function. In order to give high reliability to this system, we have developed a new optical data-link as well as a new custom micro-computer. And in the automobile industry, such a large scale multiplex wiring system having high reliability is very innovative in our opinion and will surely have a large impact in the future.

A new method to measure in-cylinder flame propagation and mixture distribution has been developed. The distribution is derived from analyzing the temporal history of flame spectra of CH* and C2*, which are detected by a spark plug type sensor with multi-optical fibers. The validity of this method was confirmed by verifying that the measurement results corresponded with the results of high speed flame visualization and laser induced fluorescence (LIF) measurement. This method was also applied to analysis of cyclic combustion fluctuation on start-up in a direct injection spark ignition (DISI) engine, and its applicability was confirmed.

Road Departure Mitigation System (RDMS) is a new feature in vehicle active safety systems. It may not rely only on the lane marking for road edge detection, but other roadside objects This paper discusses the radar aspect of the RDMS testing on roads with grass road edges. Since the grass color may be different at different test sites and in different seasons, testing of RDMS with real grass road edge has the repeatability issue over time and locations. A solution is to develop surrogate grass that has the same characteristics of the representative real grass. Radar can be used in RDMS to identify road edges. The surrogate grass should be similar to representative real grass in color, LIDAR characteristics, and Radar characteristics. This paper provides the 24 GHz and 77 GHz radar characteristic specifications of surrogate grass.

In recent years Road Departure Mitigation Systems (RDMS) is introduced to the market for avoiding roadway departure collisions. To support the performance testing of the RDMS, the most commonly seen road edge, grass, is studied in this paper for the development of standard surrogate grass. This paper proposes a method for defining the resembling grass color and height features due to significant variations of grass appearances in different seasons, temperatures and environments. Randomly selected Google Street View images with grass road edges are gathered and analyzed. Image processing techniques are deployed to obtain the grass color distributions. The height of the grass is determined by referencing the gathered images with measured grass heights. The representative colors and heights of grass are derived as the specifications of surrogate grass for the standard evaluation of RDMS.

A communication system that uses roadside beacons to broadcast road and traffic information and private messages to vehicles has been developed. The system, called Road/Automobile Communication System (RACS), was the result of a joint research project involving the Public Works Research Institute and 25 private-sector corporations. This paper contains an outline of RACS and of an onboard system developed by TOYOTA and presents the results of field tests conducted in the Tokyo area. The results not only verify the capability of the RACS system and the effectiveness of the in-vehicle equipment but also indicate the potential of such a beacon based network to improve traffic jam and driving safety whilst providing enhanced communication facilities without increasing radio-wave congestion.