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Technical Paper

Variable Characteristic Permanent Magnet Motor for Automobile Application

2014-04-01
2014-01-1869
This paper describes a variable magnetomotive force interior permanent magnet (IPM) machine for use as a traction motor on automobiles in order to reduce total energy consumption during duty cycles and cut costs by using Dy-free magnets. First, the principle of a variable magnetomotive force flux-intensifying IPM (VFI-IPM) machine is explained. A theoretical operating point analysis of the magnets using a simplified model with nonlinear B-H characteristics is presented and the results are confirmed by nonlinear finite element analysis. Four types of magnet layouts were investigated for the magnetic circuit design. It was found that a radial magnetization direction with a single magnet is suitable for the VFI-IPM machine. Magnetization controllability was investigated with respect to the magnet thickness, width and coercive force for the prototype design. The estimated variable motor speed and torque characteristics are presented.
Technical Paper

Validation of a Theoretical Model for the Correction of Heat Transfer Effects in Turbocharger Testing through a Quasi-3D Model

2020-04-14
2020-01-1010
In the last few years, the effect of diabatic test conditions on compressor performance maps has been widely investigated, leading some Authors to propose different correction models. The accuracy of turbocharger performance map constitute the basis for the tuning and validation of a numerical method, usually adopted for the prediction of engine-turbocharger matching. Actually, it is common practice in automotive applications to use simulation codes, which can either require measured compression ratio and efficiency maps as input values or calculate them “on the fly” throughout specific sub-models integrated in the numerical procedures. Therefore, the ability to correct the measured performance maps taking into account internal heat transfer would allow the implementation of commercial simulation codes used for engine-turbocharger matching calculations.
Technical Paper

Validation of Diesel Combustion Models with Turbulence Chemistry Interaction and Detailed Kinetics

2019-09-09
2019-24-0088
Detailed and fast combustion models are necessary to support design of Diesel engines with low emission and fuel consumption. Over the years, the importance of turbulence chemistry interaction to correctly describe the diffusion flame structure was demonstrated by a detailed assessment with optical data from constant-volume vessel experiments. The main objective of this work is to carry out an extensive validation of two different combustion models which are suitable for the simulation of Diesel engine combustion. The first one is the Representative Interactive Flamelet model (RIF) employing direct chemistry integration. A single flamelet formulation is generally used to reduce the computational time but this aspect limits the capability to reproduce the flame stabilization process. To overcome such limitation, a second model called tabulated flamelet progress variable (TFPV) is tested in this work.
Technical Paper

Use of a PPS Sensor in Evaluating the Impact of Fuel Efficiency Improvement Technologies on the Particle Emissions of a Euro 5 Diesel Car

2014-04-01
2014-01-1601
The effect of “Start & Stop” and “Gear Shift Indicator” - two widespread fuel saving technologies - on fuel consumption and particle emissions of a Euro 5 passenger car is evaluated in this paper. The vehicle was subjected to a series of different driving cycles, including the current (NEDC) and future (WLTC) cycles implemented in the European type approval procedure at cold and hot start condition and particle number was measured with an AVL Particle Counter. In addition, we have utilized two Pegasor Particle Sensor units positioned in different locations along the sampling line to assess the impact of the sampling location on the particle characteristics measured during highly transient events. The results showed that the particle number emission levels over the WLTC were comparable to the NEDC ones, whereas NOx emissions were more than twofold higher. Both fuel saving technologies can lead to reduced fuel consumption and, subsequently CO2 emissions, in the order of 5%.
Journal Article

Use of a Catalytic Stripper as an Alternative to the Original PMP Measurement Protocol

2013-04-08
2013-01-1563
The Particle Measurement Programme (PMP) developed an exhaust particle number measurement protocol that has been adopted by current light duty vehicle emission regulations in Europe. This includes thermal treatment of the exhaust aerosol to isolate solid particles only and a number counting device with a lower cutpoint of 23 nm to avoid measurement of smaller particles that may affect the repeatability of the measurement. In this paper, we examine a potential alternative to the PMP system, where the thermal treatment is replaced by a catalytic stripper (CS). This offers oxidation and not just evaporation of the volatile components. Alternative sampling systems, either fulfilling the PMP recommendations or utilizing a CS, have been explored in terms of their volatile particle removal efficiency. Tests have been conducted on diesel exhaust, diesel equipped with DPF and gasoline direct injection emissions.
Technical Paper

Unsteady Vaporization Histories and Trajectories of Fuel Drops Injected into Swirling Air

1962-01-01
620271
Single droplet theory is used to simulate the behavior of fuel sprays in high-speed open-chamber diesels. A model for sprays in still air is presented which includes the air motion induced by the spray. Calculated paths and vaporization histories for droplets injected into swirling air are also presented. It is shown that the paths of vaporizing drops are closely approximated by solid sphere calculations. The effects of swirl speed, engine rpm, and squish air motion are also investigated.
Technical Paper

Uncertainty Quantification of Direct Injection Diesel and Gasoline Spray Simulations

2017-03-28
2017-01-0836
In this paper, large eddy simulation (LES) coupled with two uncertainty quantification (UQ) methods, namely latin-hypercube sampling (LHS) and polynomial chaos expansion (PCE), have been used to quantify the effects of model parameters and spray boundary conditions on diesel and gasoline spray simulations. Evaporating, non-reacting spray data was used to compare penetration, mixture fraction and spray probability contour. Two different sets of four uncertain variables were used for diesel and gasoline sprays, respectively. UQ results showed good agreement between experiments and predictions. UQ statistics indicated that discharge coefficient has stronger impact on gasoline than diesel sprays, and spray cone angle is important for vapor penetration of both types of sprays. Additionally, examination of the gasoline spray characteristics showed that plume-to-plume interaction and nozzle dribble are important phenomena that need to be considered in high-fidelity gasoline spray simulations.
Technical Paper

UV Absorbance Histories and Knock in a Spark Ignited Engine

1969-02-01
690519
Monochromatic ultraviolet (UV) absorbance, temperature, and pressure histories of unburned gas in a single cylinder CFR engine under motored, fired, and autoignition conditions were recorded on a multichannel magnetic tape recorder. Isooctane, cyclohexane, ethane, n-hexane, n-heptane, 75 octane number (ON), 50 ON, and 25 ON blends of primary reference fuels (PRF) were studied. Under knocking or autoignition conditions a critical absorbance at 2600 A was found, whose magnitude was independent of engine operating variables and dependent only on the knock resistance of the fuel. This absorbance increased rapidly when a certain temperature level was exceeded during the exothermic preflame reactions.
Journal Article

Towards the Use of Eulerian Field PDF Methods for Combustion Modeling in IC Engines

2014-04-01
2014-01-1144
Detailed chemistry and turbulence-chemistry interaction need to be properly taken into account for a realistic combustion simulation of IC engines where advanced combustion modes, multiple injections and stratified combustion involve a wide range of combustion regimes and require a proper description of several phenomena such as auto-ignition, flame stabilization, diffusive combustion and lean premixed flame propagation. To this end, different approaches are applied and the most used ones rely on the well-stirred reactor or flamelet assumption. However, well-mixed models do not describe correctly flame structure, while unsteady flamelet models cannot easily predict premixed flame propagation and triple flames. A possible alternative for them is represented by transported probability density functions (PDF) methods, which have been applied widely and effectively for modeling turbulent reacting flows under a wide range of combustion regimes.
Technical Paper

Towards H2 High-Performance IC Engines: Strategies for Control and Abatement of Pollutant Emissions

2023-08-28
2023-24-0108
In future decarbonized scenarios, hydrogen is widely considered as one of the best alternative fuels for internal combustion engines, allowing to achieve zero CO2 emissions at the tailpipe. However, NOx emissions represent the predominant pollutants and their production has to be controlled. In this work different strategies for the control and abatement of pollutant emissions on a H2-fueled high-performance V8 twin turbo 3.9L IC engine are tested. The characterization of pollutant production on a single-cylinder configuration is carried out by means of the 1D code Gasdyn, considering lean and homogeneous conditions. The NOx are extremely low in lean conditions with respect to the emissions legislation limits, while the maximum mass flow rate remains below the turbocharger technical constraint limit at λ=1 only.
Journal Article

Tire Ply-Steer, Conicity and Rolling Resistance - Analytical Formulae for Accurate Assessment of Vehicle Performance during Straight Running

2019-04-02
2019-01-1237
The aim of the paper is to provide simple and accurate analytical formulae describing the straight motion of a road vehicle. Such formulae can be used to compute either the steering torque or the additional rolling resistance induced by vehicle side-slip angle. The paper introduces a revised formulation of the Handling Diagram Theory to take into account tire ply-steer, conicity and road banking. Pacejka’s Handling Diagram Theory is based on a relatively simple fully non-linear single track model. We will refer to the linear part of the Handling Diagram, since straight motion will be considered only. Both the elastokinematics of suspension system and tire characteristics are taken into account. The validation of the analytical expressions has been performed both theoretically and after a subjective-objective test campaign. By means of the new and unreferenced analytical formulae, practical hints are given to set to zero the steering torque during straight running.
Technical Paper

Thermodynamic Properties of Methane and Air, and Propane and Air for Engine Performance Calculations

1967-02-01
670466
This is a continuation of the presentation of thermodynamic properties of selected fuel-air mixtures in chart form, suitable for utilization in engine performance calculations. Methane and propane, representative of natural gas and LPG are the two fuels considered. Using these charts, comparisons are made between the performance to be expected with these gaseous fuels compared to octane, as representative of gasoline. Reduced engine power is predicted and this is confirmed by experience of other investigators.
Technical Paper

The Potential of On-Board Data Monitoring for the Characterization of Real-World Vehicle Fuel and Energy Consumption and Emissions

2023-08-28
2023-24-0113
The upcoming Euro 7 regulation introduces the concept of continuous On-Board (emission) Monitoring (OBM), while On-Board Fuel/Energy Consumption Monitoring (OBFCM) is already an integral part of modern vehicles. The current work aims to assess whether on-board data could provide sufficient information to characterize real-world vehicle performance and emissions. Nine Euro 6d-ISC-FCM passenger cars were used, covering a wide range of powertrain technologies, from conventional gasoline and diesel to hybrid (HEV) and plug-in hybrid (PHEV) electric vehicles. Three vehicles were thoroughly tested in the laboratory and on the road, aiming at evaluating in detail the on-board data monitoring system. The evaluation concerned OBFCM device recordings of fuel consumed and distance travelled, as well as tailpipe NOx emissions and exhaust mass flow rate.
Journal Article

The Effects of Charge Preparation, Fuel Stratification, and Premixed Fuel Chemistry on Reactivity Controlled Compression Ignition (RCCI) Combustion

2017-03-28
2017-01-0773
Engine experiments were conducted on a heavy-duty single-cylinder engine to explore the effects of charge preparation, fuel stratification, and premixed fuel chemistry on the performance and emissions of Reactivity Controlled Compression Ignition (RCCI) combustion. The experiments were conducted at a fixed total fuel energy and engine speed, and charge preparation was varied by adjusting the global equivalence ratio between 0.28 and 0.35 at intake temperatures of 40°C and 60°C. With a premixed injection of isooctane (PRF100), and a single direct-injection of n-heptane (PRF0), fuel stratification was varied with start of injection (SOI) timing. Combustion phasing advanced as SOI was retarded between -140° and -35°, then retarded as injection timing was further retarded, indicating a potential shift in combustion regime. Peak gross efficiency was achieved between -60° and -45° SOI, and NOx emissions increased as SOI was retarded beyond -40°, peaking around -25° SOI.
Technical Paper

The Effect of a Particle Oxidation Catalyst (POC®) on Particle Emissions of a GDI Car during Transient Engine Operation

2013-04-08
2013-01-0839
Particle emissions have been generally associated to diesel engines. However, spark-ignition direct injection (SI-DI) engines have been observed to produce notable amounts of particulate matter as well. The upcoming Euro 6 legislation for passenger cars (effective in 2014, stricter limit in 2017) will further limit the particulate emissions from SI engines by introducing a particle number emission (PN) limit, and it is not probable that the SI-DI engines are able to meet this limit without resorting to additional aftertreatment systems. In this study, the solid particle emissions of a SI-DI passenger car with and without an installed Particle Oxidation Catalyst (POC®) were studied over the New European Driving Cycle (NEDC) on a chassis dynamometer and over real transient acceleration situations on road. It was observed that a considerable portion of particle number emissions occurred during the transient acceleration phases of the cycle.
Technical Paper

The Effect of Injection Pressure on Air Entrainment into Transient Diesel Sprays

1999-03-01
1999-01-0523
The objective of this research was to investigate the effect of injection pressure on air entrainment into transient diesel sprays. The main application of interest was the direct injection diesel engine. Particle Image Velocimetry was used to make measurements of the air entrainment velocities into a spray plume as a function of time and space. A hydraulically actuated, electronically controlled unit injector (HEUI) system was used to supply the fuel into a pressurized spray chamber. The gas chamber density was maintained at 27 kg/m3. The injection pressures that were studied in this current research project were 117.6 MPa and 132.3 MPa. For different injection pressures, during the initial two-thirds of the spray plume there was little difference in the velocities normal to the spray surface. For the last third of the spray plume, the normal velocities were 125% higher for the high injection pressure case.
Technical Paper

The Air Assisted Direct Injection ELEVATE Automotive Engine Combustion System

2000-06-19
2000-01-1899
The purpose of the ELEVATE (European Low Emission V4 Automotive Two-stroke Engine) industrial research project is to develop a small, compact, light weight, high torque and highly efficient clean gasoline 2-stroke engine of 120 kW which could industrially replace the relatively big existing automotive spark ignition or diesel 4-stroke engine used in the top of the mid size or in the large size vehicles, including the minivan vehicles used for multi people and family transportation. This new gasoline direct injection engine concept is based on the combined implementation on a 4-stroke bottom end of several 2-stroke engine innovative technologies such as the IAPAC compressed air assisted direct fuel injection, the CAI (Controlled Auto-Ignition) combustion process, the D2SC (Dual Delivery Screw SuperCharger) for both low pressure engine scavenging and higher pressure IAPAC air assisted DI and the ETV (Exhaust charge Trapping Valve).
Journal Article

Synergetic DOC-DPF System Optimization Using Advanced Models

2017-01-10
2017-26-0121
Modern ‘DOC-cDPF’ systems for diesel exhaust are employing Pt-, Pd- as well as Pt/Pd alloy- based coatings to ensure high conversion efficiency of CO, HC even at low temperatures. Depending on the target application, these coatings should be also optimized towards NO2 generation which is involved in low temperature soot oxidation as well as in SCR-based deNOx. Zeolite materials are also frequently used to control cold-start HC emissions. Considering the wide variety of vehicles, engines and emission targets, there is no single optimum coating technology. The main target is therefore to maximize synergies rather than to optimize single components. At the same time, the system designer has nowadays a wide range of technologies to choose from, including PGM alloyed combinations (Pt/Pd), multiple layers and zones applicable to both DOCs and DPFs.
Technical Paper

Surrogate Diesel Fuel Models for Low Temperature Combustion

2013-04-08
2013-01-1092
Diesel fuels are complex mixtures of thousands of hydrocarbons. Since modeling their combustion characteristics with the inclusion of all hydrocarbon species is not feasible, a hybrid surrogate model approach is used in the present work to represent the physical and chemical properties of three different diesel fuels by using up to 13 and 4 separate hydrocarbon species, respectively. The surrogates are arrived at by matching their distillation profiles and important properties with the real fuel, while the chemistry surrogates are arrived at by using a Group Chemistry Representation (GCR) method wherein the hydrocarbon species in the physical property surrogates are grouped based on their chemical classes, and the chemistry of each class is represented by using up to two hydrocarbon species.
Technical Paper

Study of Stoichiometric and Lean Combustion in a Spark Ignition, Direct Injection Optical Engine Using E10 and ETBE20 Fuels

2022-08-30
2022-01-1003
Biofuels are a promising alternative to fossil fuels as their availability has been reduced during the last decades and they are the main sources of greenhouse gases emissions. Moreover, the targets of the international regulations include reduction of fossil fuels consumption, and improvement of the sustainability of the vehicle fleet. Blending gasoline with biofuels will result in changes in fuel blending procedures and combustion process especially for the gasoline direct injection (GDI) engines. In this article, flame visualization using chemiluminescence techniques in a Single Cylinder Optical Research Engine (SCORE) is presented, with an adjusted intake pressure of 850 mbar and early intake single injection (280 CAD BTDC), by using 100% hydrocarbon-based gasoline, E10 (90% gasoline - 10% ethanol) and ETBE20 (80% gasoline - 20% ethyl tert-butyl ether). ETBE20 is a potential alternative for E10, as it contains the same amount of renewable fuel and has low water solubility.
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