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Technical Paper

Vehicle Trajectories After Intersection Collision Impact

1970-02-01
700176
The postcollision motion starts immediately upon completion of a collision impact where the vehicles obtain new sets of velocities through an exchange of momentum. Similitude with model study and fullscale automobile experiments indicate that the post-collision trajectory is essentially a plane motion, governed by inertia and tire friction. Trajectories depend on many parameters (such as tire friction coefficient, front wheel steering angle, vehicle geometrics, and whether wheels are locked or free to rotate) but not on the vehicle weight. Theoretical computation of trajectories are compared with experiments.
Technical Paper

The Road Towards High Efficiency Argon SI Combustion in a CFR Engine: Cooling the Intake to Sub-Zero Temperatures

2020-04-14
2020-01-0550
Textbook engine thermodynamics predicts that SI (Spark Ignition) engine efficiency η is a function of both the compression ratio CR of the engine and the specific heat ratio γ of the working fluid. In practice the compression ratio of the SI engine is often limited due to “knock”. Knock is in large part the effect of end gases becoming too hot and auto-igniting. Knock results in increase in heat transfer to the walls which negatively affects efficiency. Not to mention damages to the piston. One way to lower the end-gas temperature is to cool the intake gas before inducting it into the combustion chamber. With colder intake gases, higher CR can be deployed, resulting in higher efficiencies. In this regard, we investigated the efficiency of a standard Waukesha CFR engine. The engine is operated in the SI engine mode, and was operated with two differing mixtures at different temperatures.
Technical Paper

The Performance Effects of Edge-Based Heat Transfer on Lithium-Ion Pouch Cells Compared to Face-Based Systems

2014-04-01
2014-01-1866
Optimizing the hardware design and control strategies of thermal management systems (TMS) in battery packs using large format pouch cells is a difficult but important problem due to the limited understanding of how internal temperature distributions impact the performance and lifetime of the pack. Understanding these impacts is difficult due to the greatly varying length and time scales between the coupled phenomena, causing the need for complex and computationally expensive models. Here, an experimental investigation is performed in which a set of fixed one-dimensional temperature distributions are applied across the face of a Nickel-Cobalt-Manganese (NCM) cathode lithium ion pouch cell in order to study the performance impacts. Effects on the open circuit voltage (OCV), Ohmic resistance, bulk discharge and charge resistance and instantaneous power are investigated.
Journal Article

Regulated Emissions, Air Toxics, and Particle Emissions from SI-DI Light-Duty Vehicles Operating on Different Iso-Butanol and Ethanol Blends

2014-04-01
2014-01-1451
Gasoline direct injection (GDI) engines have improved thermodynamic efficiency (and thus lower fuel consumption) and power output compared with port fuel injection (PFI) and their penetration is expected to rapidly grow in the near future in the U.S. market. In addition, the use of alternative fuels is expanding, with a potential increase in ethanol content beyond the current 10%. Increased emphasis has been placed on butanol due to its more favorable fuel properties, as well as new developments in production processes. This study explores the influence of mid-level ethanol and iso-butanol blends on criteria emissions, gaseous air toxics, and particulate emissions from two wall-guided gasoline direct injection passenger cars fitted with three-way catalysts. Emission measurements were conducted over the Federal Test Procedure (FTP) driving cycle on a chassis dynamometer.
Technical Paper

Regulated Emissions from Liquefied Petroleum Gas (LPG) Powered Vehicles

2014-04-01
2014-01-1455
Engine manufacturers have explored many routes to reducing the emissions of harmful pollutants and conserving energy resources, including development of after treatment systems to reduce the concentration of pollutants in the engine exhaust, using alternative fuels, and using alternative fuels with after treatment systems. Liquefied petroleum gas (LPG) is one alternative fuel in use and this paper will discuss emission measurements for several LPG vehicles. Regulated emissions were measured for five school buses, one box truck, and two small buses over a cold start Urban Dynamometer Driving Schedule (CS_UDDS), the Urban Dynamometer Driving Schedule (UDDS), and the Central Business District (CBD) cycle. In general, there were no significant differences in the gas phase emissions between the UDDS and the CBD test cycles. For the CS-UDDS cycle the total hydrocarbons and non-methane hydrocarbon emissions are higher than they are from the UDDS cycle.
Technical Paper

Potential for Closed Loop Air-Fuel Ratio Management of a Diesel Engine

1999-03-01
1999-01-0517
The potential for improving the efficiency of a heavy duty turbocharged diesel engine by closed loop Air-Fuel Ratio (AFR) management has been evaluated. Testing conducted on a 12 liter diesel engine, and subsequent data evaluation, has established the feasibility of controlling the performance through electronic control of air management hardware. Furthermore, the feasibility of using direct in-cylinder pressure measurement for control feedback has been established. A compact and robust fiber optics sensor for measuring real time in-cylinder pressure has been demonstrated on a test engine. A preferred method for reducing the cylinder pressure data for control feedback has been established for continued development.
Journal Article

Performance and Activity Characteristics of Zero Emission Battery-Electric Cargo Handling Equipment at a Port Terminal

2022-03-29
2022-01-0576
Goods movement and port related activities are a significant source of emissions in many large urban areas. Electrification of diesel cargo handling equipment is one method of reducing community exposure to these emissions, that also provides the potential for reducing greenhouse gas emissions. This study evaluated the performance of several pieces of zero emission cargo transfer equipment for a demonstration conducted at two terminal locations at the Port of Long Beach (POLB). This included the data logging of three battery-electric top handlers and one battery-electric yard tractor, as well as two baseline diesel top handlers and one diesel yard tractor. The battery-electric equipment typically operated about 5 hours per day, while using between 34 to 50% of the battery pack state of charge (SOC). In general, the battery-electric equipment was able to provide comparable hours of operation to the diesel equipment over a typical 8-hour shift.
Technical Paper

Meeting Both ZEV and PNGV Goals with a Hybrid Electric Vehicle - An Exploration

1996-08-01
961718
This paper is written to provide information on the fuel efficiency, emissions and energy cost of vehicles ranging from a pure electric (ZEV) to gasoline hybrid vehicles with electric range varying from 30 mi (50km) to 100 mi (160km). The Federal government s PNGV and CARB s ZEV have different goals, this paper explores some possibilities for hybrid-electric vehicle designs to meet both goals with existing technologies and batteries. The SAE/CARB testing procedures for determining energy and emission performance for EV and HEV and CARB s HEV ruling for ZEV credit are also critically evaluated. This paper intends to clarify some confusion over the comparison, discussion and design of electric- hybrid- and conventional- vehicles as well.
Technical Paper

In-Process Tool Utilization Analysis Based Machining Simulation

1998-06-02
981870
The study aims at analyzing the tool utilization by using a real-time machining simulation and investigating the behavior of the parameters which affect the tool wear based on the results of the analysis. In this study, the method of calculation of parameters which are necessary to predict the tool wear by using Z-map based machining simulation is developed. Furthermore, the possibility of estimating the tool wear from the results of the simulation was also examined by performing the real cutting experiments.
Journal Article

Fuel-Dithering Optimization of Efficiency of TWC on Natural Gas IC Engine

2015-04-14
2015-01-1043
Steady-state, transient and dithering characteristics of emission conversion efficiencies of three-way catalysts on natural gas IC engine were investigated experimentally on a single-cylinder CFR engine test bench. Steady-state runs were conducted as references for specific engine emission levels and corresponding catalyst capacities. The steady-state data showed that conversion of HC will be the major problem since conversion of HC was effective only for a very narrow range of exhaust mixture. Unsteady exploration runs with both lean-to-rich and rich-to-lean transitions were conducted. These results were interpreted with a time scale analysis, according to which a qualitative oxygen storage model was proposed featuring the difference between oxygen absorption and desorption rates on the palladium catalysts.
Journal Article

Evaluation and Modification of Constant Volume Sampler Based Procedure for Plug-in Hybrid Electric Vehicle Testing

2011-08-30
2011-01-1750
Plug-in hybrid electric vehicles (PHVs) consume both fossil fuel and grid electricity, which imposes emission testing challenges on the current constant volume sampler (CVS) test method. One reason is that in the charge-depleting cycle, PHVs having all-electric range operate the engine for a small portion of the traction energy need, causing the CVS to overdilute the exhaust gas. The other reason is that the dilution factor (DF) in the EPA calculation has an error caused by ignoring the CO₂ concentration in ambient air. This paper evaluates these challenges by testing a Toyota PHV on the industry standard CVS system combined with additional continuous sampling methodology for continuous diluents, smooth approach orifice (SAO) measurement for ambient air flow, and fuel flow meter (FFM) measurement for fuel consumption. The current EPA DF can produce an error resulting in higher mass calculation.
Technical Paper

Evaluating Particulate Emissions from a Flexible Fuel Vehicle with Direct Injection when Operated on Ethanol and Iso-butanol Blends

2014-10-13
2014-01-2768
The relationship between ethanol and iso-butanol fuel concentrations and vehicle particulate matter emissions was investigated. This study utilized a gasoline direct injection (GDI) flexible fuel vehicle (FFV) with wall-guided fueling system tested with four fuels, including E10, E51, E83, and an iso-butanol blend at a proportion of 55% by volume. Emission measurements were conducted over the Federal Test Procedure (FTP) driving cycle on a chassis dynamometer with an emphasis on the physical and chemical characterization of particulate matter (PM) emissions. The results indicated that the addition of higher ethanol blends and the iso-butanol blend resulted in large reductions in PM mass, soot, and total and solid particle number emissions. PM emissions for the baseline E10 fuel were characterized by a higher fraction of elemental carbon (EC), whereas the PM emissions for the higher ethanol blends were more organic carbon (OC) in nature.
Technical Paper

Electrooxidation Behaviour of Pt/Carbon Electrocatalyst for Phosphoric Acid Fuel Cells (PAFC)

1992-08-03
929294
The electrooxidation of carbon black, which contains Pt electrocatalyst particles, was investigated in concentrated phosphoric acid at 0.6 to 1.0V. At the high potentials, anodic dissolution of Pt is rapid, and consequently no metal is present to catalyze the corrosion of carbon at 160 °C in 98% H3PO4. On the other hand, at 0.6V anodic dissolution of Pt is negligible, and hence it is present to catalyze the corrosion of carbon. In fact, the measurements indicate that the corrosion rate is noticeable higher than that of carbon black without Pt. These results suggest the Pt particles with surface Pt-0 may serve as an intermediary which facilitates the corrosion of carbon.
Journal Article

Electrical Architecture Optimization and Selection - Cost Minimization via Wire Routing and Wire Sizing

2014-04-01
2014-01-0320
In this paper, we propose algorithms for cost minimization of physical wires that are used to connect electronic devices in the vehicle. The wiring cost is one of the most important drivers of electrical architecture selection. Our algorithms perform wire routing from a source device to a destination device through harnesses, by selecting the optimized wire size. In addition, we provide optimized splice allocation with limited constraints. Based on the algorithms, we develop a tool which is integrated into an off-the-shelf optimization and workflow system-level design tool. The algorithms and the tool provide an efficient, flexible, scalable, and maintainable approach for cost analysis and architecture selection.
Technical Paper

Easily Verifiable Adaptive Sliding Mode Controller Design with Application to Automotive Engines

2016-04-05
2016-01-0629
Verification and validation (V&V) are essential stages in the design cycle of industrial controllers to remove the gap between the designed and implemented controller. In this study, a model-based adaptive methodology is proposed to enable easily verifiable controller design based on the formulation of a sliding mode controller (SMC). The proposed adaptive SMC improves the controller robustness against major implementation imprecisions including sampling and quantization. The application of the proposed technique is demonstrated on the engine cold start emission control problem in a mid-size passenger car. The cold start controller is first designed in a single-input single-output (SISO) structure with three separate sliding surfaces, and then is redesigned based on a multiinput multi-output (MIMO) SMC design technique using nonlinear balanced realization.
Technical Paper

Development of a Carbon/Epoxy Body for a High Performance Vehicle

2003-03-03
2003-01-1195
Considerations follow [1] on the development of the carbon/epoxy body of the Lamborghini Murcièlago. Laminate lay-up and material selection for stiffness criteria are reviewed. Engineering solutions for tooling operations in order to achieve class A surface certification are analyzed. Design for environmental aging is also discussed and accelerated degradation testing methods are described. Finally, the program that lead to the adoption of hybrid adhesive bonding as sole method of joining the composite body components to the tubular steel frame is reviewed.
Technical Paper

Determination of Suspended Exhaust PM Mass for Light-Duty Vehicles

2014-04-01
2014-01-1594
This study provides one of the first evaluations of the integrated particle size distribution (IPSD) method in comparison with the current gravimetric method for measuring particulate matter (PM) emissions from light-duty vehicles. The IPSD method combines particle size distributions with size dependent particle effective density to determine mass concentrations of suspended particles. The method allows for simultaneous determination of particle mass, particle surface area, and particle number concentrations. It will provide a greater understanding of PM mass emissions at low levels, and therefore has the potential to complement the current gravimetric method at low PM emission levels. Six vehicles, including three gasoline direct injected (GDI) vehicles, two port fuel injected (PFI) vehicles, and one diesel vehicle, were tested over the Federal Test Procedure (FTP) driving cycle on a light-duty chassis dynamometer.
Technical Paper

Controlled Combustion Engines (CCE)

1999-03-01
1999-01-0324
The fact that, in our times, the execution of the exothermic process of combustion (‘heat release”) remains virtually uncontrolled is astonishing. Upon an attempt to rationalize this anomaly on historical grounds, technological means to rectify this astounding state of affairs are presented. They are based on the premise that, in the course of this process, the cylinder-piston enclosure is, in effect, a full-fledged chemical reactor. The salient feature of control is then active intervention into chemical reaction by turbulent jets. Principal elements of the control system are, as in any feedback mechanism, (1) sensors, (2) actuators and (3) a governor. The object of the first is to measure the profile of pressure - the useful output of the process. The second consists of a set of turbulent jet generators for injection of fuel and its mixing with air, as well as for ignition.
Technical Paper

Automotive Electronics: Trends and Challenges

2000-11-01
2000-01-C047
The car as a self-contained microcosm is undergoing radical changes due to the advances of electronic technology. We need to rethink what a "car'' really is and the role of electronics in it. Electronics is now essential to control the movements of a car, of the chemical and electrical processes taking place in it, to entertain the passengers, to establish connectivity with the rest of the world, to ensure safety. What will an automobile manufacturer's core competence become in the next few years? Will electronics be the essential element in car manufacturing and design? We will address some of these issues and we will present some important developments in the area of system design that can strongly impact the way in which a car is designed.
Technical Paper

Ambient Emission Measurements from Parked Regenerations of 2007 and 2010 Diesel Particulate Filters

2014-09-30
2014-01-2353
A novel ambient dilution tunnel has been designed, tested and employed to measure the emissions from active parked regenerations of Diesel Particulate Filters (DPFs) for 2007 and 2010 certified heavy duty diesel trucks (HDDTs). The 2007 certified engine had greater regulated emissions than the 2010 certified engine. For a fully loaded 2007 DPF there was an initial period of very large mass emissions, which was then followed by very large number of small particle emissions. The Particle Size Distribution, PSD, was distributed over a large range from 10 nm to 10 μm. The parked regenerations of the 2010 DPF had a much lower initial emission pattern, but the second phase of large numbers of small particles was very similar to the 2007 DPF. The emission results during regeneration have been compared to total emissions from recent engine dynamometer testing of 2007 and 2010 DPFs, and they are much larger.
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