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Technical Paper

Vehicle Trajectories After Intersection Collision Impact

1970-02-01
700176
The postcollision motion starts immediately upon completion of a collision impact where the vehicles obtain new sets of velocities through an exchange of momentum. Similitude with model study and fullscale automobile experiments indicate that the post-collision trajectory is essentially a plane motion, governed by inertia and tire friction. Trajectories depend on many parameters (such as tire friction coefficient, front wheel steering angle, vehicle geometrics, and whether wheels are locked or free to rotate) but not on the vehicle weight. Theoretical computation of trajectories are compared with experiments.
Technical Paper

The Performance Effects of Edge-Based Heat Transfer on Lithium-Ion Pouch Cells Compared to Face-Based Systems

2014-04-01
2014-01-1866
Optimizing the hardware design and control strategies of thermal management systems (TMS) in battery packs using large format pouch cells is a difficult but important problem due to the limited understanding of how internal temperature distributions impact the performance and lifetime of the pack. Understanding these impacts is difficult due to the greatly varying length and time scales between the coupled phenomena, causing the need for complex and computationally expensive models. Here, an experimental investigation is performed in which a set of fixed one-dimensional temperature distributions are applied across the face of a Nickel-Cobalt-Manganese (NCM) cathode lithium ion pouch cell in order to study the performance impacts. Effects on the open circuit voltage (OCV), Ohmic resistance, bulk discharge and charge resistance and instantaneous power are investigated.
Technical Paper

Prospects for Combustion in Piston Engines

2002-03-04
2002-01-0999
Presented here is a reportage of the panel debate on the proposition: “Is there a future for internal combustion engines beyond the technologies of Otto and Diesel?,” held at the SAE 2001 Congress. This is preceded by a recount of all the panel discussions on the future of combustion in engines, which have taken place at the SAE Congresses since 1997. In a commentary following the reportage, a prospective view of the future is provided. It puts forth the concept that the technology, inherited over a hundred years ago from Otto and Diesel, by which the exothermic process of combustion is executed in an engine cylinder, can be advanced significantly by adopting the best that modern micro-electronic and MEMS technology can offer.
Technical Paper

Pressure Diagnostics of Closed System in a Direct Injection Spark Ignition Engine

2003-03-03
2003-01-0723
The sole purpose of combustion in a piston engine is to generate pressure in order to push the piston and produce work. Pressure diagnostics provides means to deduce data on the execution of the exothermic process of combustion in an engine cylinder from a measured pressure profile. Its task is that of an inverse problem: evaluation of the mechanism of a system from its measured output. The dynamic properties of the closed system in a piston engine are expressed in terms of a dynamic stage - the transition between the processes of compression and expansion. All the phenomena taking place in its course were analyzed in the predecessor of this paper, SAE 2002-01-0998. Here, on one hand, its concept is restricted to the purely dynamic effects, while on the other, the transformation of system components, taking place in the course of the exothermic chemical reaction to raise pressure, are taken into account by the exothermic stage.
Technical Paper

Potential for Closed Loop Air-Fuel Ratio Management of a Diesel Engine

1999-03-01
1999-01-0517
The potential for improving the efficiency of a heavy duty turbocharged diesel engine by closed loop Air-Fuel Ratio (AFR) management has been evaluated. Testing conducted on a 12 liter diesel engine, and subsequent data evaluation, has established the feasibility of controlling the performance through electronic control of air management hardware. Furthermore, the feasibility of using direct in-cylinder pressure measurement for control feedback has been established. A compact and robust fiber optics sensor for measuring real time in-cylinder pressure has been demonstrated on a test engine. A preferred method for reducing the cylinder pressure data for control feedback has been established for continued development.
Journal Article

Performance and Activity Characteristics of Zero Emission Battery-Electric Cargo Handling Equipment at a Port Terminal

2022-03-29
2022-01-0576
Goods movement and port related activities are a significant source of emissions in many large urban areas. Electrification of diesel cargo handling equipment is one method of reducing community exposure to these emissions, that also provides the potential for reducing greenhouse gas emissions. This study evaluated the performance of several pieces of zero emission cargo transfer equipment for a demonstration conducted at two terminal locations at the Port of Long Beach (POLB). This included the data logging of three battery-electric top handlers and one battery-electric yard tractor, as well as two baseline diesel top handlers and one diesel yard tractor. The battery-electric equipment typically operated about 5 hours per day, while using between 34 to 50% of the battery pack state of charge (SOC). In general, the battery-electric equipment was able to provide comparable hours of operation to the diesel equipment over a typical 8-hour shift.
Technical Paper

Meeting Both ZEV and PNGV Goals with a Hybrid Electric Vehicle - An Exploration

1996-08-01
961718
This paper is written to provide information on the fuel efficiency, emissions and energy cost of vehicles ranging from a pure electric (ZEV) to gasoline hybrid vehicles with electric range varying from 30 mi (50km) to 100 mi (160km). The Federal government s PNGV and CARB s ZEV have different goals, this paper explores some possibilities for hybrid-electric vehicle designs to meet both goals with existing technologies and batteries. The SAE/CARB testing procedures for determining energy and emission performance for EV and HEV and CARB s HEV ruling for ZEV credit are also critically evaluated. This paper intends to clarify some confusion over the comparison, discussion and design of electric- hybrid- and conventional- vehicles as well.
Journal Article

Localized Cooling for Human Comfort

2014-04-01
2014-01-0686
Traditional vehicle air conditioning systems condition the entire cabin to a comfortable range of temperature and humidity regardless of the number of passengers in the vehicle. The A/C system is designed to have enough capacity to provide comfort for transient periods when cooling down a soaked car. Similarly for heating, the entire cabin is typically warmed up to achieve comfort. Localized heating and cooling, on the other hand, focuses on keeping the passenger comfortable by forming a micro climate around the passenger. This is more energy efficient since the system only needs to cool the person instead of the entire cabin space and cabin thermal mass. It also provides accelerated comfort for the passenger during the cooling down periods of soaked cars. Additionally, the system adapts to the number of passengers in the car, so as to not purposely condition areas that are not occupied.
Technical Paper

In-Process Tool Utilization Analysis Based Machining Simulation

1998-06-02
981870
The study aims at analyzing the tool utilization by using a real-time machining simulation and investigating the behavior of the parameters which affect the tool wear based on the results of the analysis. In this study, the method of calculation of parameters which are necessary to predict the tool wear by using Z-map based machining simulation is developed. Furthermore, the possibility of estimating the tool wear from the results of the simulation was also examined by performing the real cutting experiments.
Journal Article

Evaluation and Modification of Constant Volume Sampler Based Procedure for Plug-in Hybrid Electric Vehicle Testing

2011-08-30
2011-01-1750
Plug-in hybrid electric vehicles (PHVs) consume both fossil fuel and grid electricity, which imposes emission testing challenges on the current constant volume sampler (CVS) test method. One reason is that in the charge-depleting cycle, PHVs having all-electric range operate the engine for a small portion of the traction energy need, causing the CVS to overdilute the exhaust gas. The other reason is that the dilution factor (DF) in the EPA calculation has an error caused by ignoring the CO₂ concentration in ambient air. This paper evaluates these challenges by testing a Toyota PHV on the industry standard CVS system combined with additional continuous sampling methodology for continuous diluents, smooth approach orifice (SAO) measurement for ambient air flow, and fuel flow meter (FFM) measurement for fuel consumption. The current EPA DF can produce an error resulting in higher mass calculation.
Technical Paper

Evaluating Particulate Emissions from a Flexible Fuel Vehicle with Direct Injection when Operated on Ethanol and Iso-butanol Blends

2014-10-13
2014-01-2768
The relationship between ethanol and iso-butanol fuel concentrations and vehicle particulate matter emissions was investigated. This study utilized a gasoline direct injection (GDI) flexible fuel vehicle (FFV) with wall-guided fueling system tested with four fuels, including E10, E51, E83, and an iso-butanol blend at a proportion of 55% by volume. Emission measurements were conducted over the Federal Test Procedure (FTP) driving cycle on a chassis dynamometer with an emphasis on the physical and chemical characterization of particulate matter (PM) emissions. The results indicated that the addition of higher ethanol blends and the iso-butanol blend resulted in large reductions in PM mass, soot, and total and solid particle number emissions. PM emissions for the baseline E10 fuel were characterized by a higher fraction of elemental carbon (EC), whereas the PM emissions for the higher ethanol blends were more organic carbon (OC) in nature.
Journal Article

Electrical Architecture Optimization and Selection - Cost Minimization via Wire Routing and Wire Sizing

2014-04-01
2014-01-0320
In this paper, we propose algorithms for cost minimization of physical wires that are used to connect electronic devices in the vehicle. The wiring cost is one of the most important drivers of electrical architecture selection. Our algorithms perform wire routing from a source device to a destination device through harnesses, by selecting the optimized wire size. In addition, we provide optimized splice allocation with limited constraints. Based on the algorithms, we develop a tool which is integrated into an off-the-shelf optimization and workflow system-level design tool. The algorithms and the tool provide an efficient, flexible, scalable, and maintainable approach for cost analysis and architecture selection.
Technical Paper

Easily Verifiable Adaptive Sliding Mode Controller Design with Application to Automotive Engines

2016-04-05
2016-01-0629
Verification and validation (V&V) are essential stages in the design cycle of industrial controllers to remove the gap between the designed and implemented controller. In this study, a model-based adaptive methodology is proposed to enable easily verifiable controller design based on the formulation of a sliding mode controller (SMC). The proposed adaptive SMC improves the controller robustness against major implementation imprecisions including sampling and quantization. The application of the proposed technique is demonstrated on the engine cold start emission control problem in a mid-size passenger car. The cold start controller is first designed in a single-input single-output (SISO) structure with three separate sliding surfaces, and then is redesigned based on a multiinput multi-output (MIMO) SMC design technique using nonlinear balanced realization.
Technical Paper

Development of a Carbon/Epoxy Body for a High Performance Vehicle

2003-03-03
2003-01-1195
Considerations follow [1] on the development of the carbon/epoxy body of the Lamborghini Murcièlago. Laminate lay-up and material selection for stiffness criteria are reviewed. Engineering solutions for tooling operations in order to achieve class A surface certification are analyzed. Design for environmental aging is also discussed and accelerated degradation testing methods are described. Finally, the program that lead to the adoption of hybrid adhesive bonding as sole method of joining the composite body components to the tubular steel frame is reviewed.
Journal Article

A Complete Assessment of the Emissions Performance of Ethanol Blends and Iso-Butanol Blends from a Fleet of Nine PFI and GDI Vehicles

2015-04-14
2015-01-0957
Biofuels, such as ethanol and butanol, have been the subject of significant political and scientific attention, owing to concerns about climate change, global energy security, and the decline of world oil resources that is aggravated by the continuous increase in the demand for fossil fuels. This study evaluated the potential emissions impacts of different alcohol blends on a fleet of modern gasoline vehicles. Testing was conducted on a fleet of nine vehicles with different combinations of ten fuel blends over the Federal Test Procedure and Unified Cycle. The vehicles ranged in model year from 2007-2014 and included four vehicles with port fuel injection (PFI) fueling and five vehicles with direct injection (DI) fueling. The ten fuel blends included ethanol blends at concentrations of 10%, 15%, 20%, 51%, and 83% by volume and iso-butanol blends at concentrations of 16%, 24%, 32%, and 55% by volume, and an alcohol mixture giving 10% ethanol and 8% iso-butanol in the final blend.
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