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Technical Paper

The Constant Speed Power Take Off (CS-PTO)

2004-08-23
2004-40-0028
This paper presents a novel Power Take Off system, using a Continuously Variable Transmission for power levels up to 45 kW. The system, intended for driving auxiliary equipment on distribution trucks, is developed in order to comply with new restrictions concerning exterior noise, fuel consumption and emissions as well as to improve the performance of the driven equipment.
Journal Article

Robust Control of Regenerative and Hydraulic Brakes for Enhancing Directional Stability of an Electric Vehicle During Straight-Line Braking

2016-04-05
2016-01-1669
Thanks to the actuation flexibility of their systems, electric vehicles with individual powertrains, including in-wheel and on-board motors, are a very popular research topic amongst various types of electrified powertrain architectures. The introduction of the individual electric powertrain provides great capacity for improvement of the vehicle’s energy efficiency and control performance. However, it also poses tremendous challenges concerning vehicle safety, due to the complex system dynamics and cooperation mechanisms between multiactuators. For an electric vehicle with independently controlled motors, because of design and manufacturing factors, the steady-state error of each motor output torque, and the flexibilities and nonlinear backlash of left and right drivetrains, can be different. This results in asymmetrical output characteristics of electric powertrain systems on the same axle.
Technical Paper

Reduction of Fuel Consumption and Engine-out NOx Emissions in a Lean Homogeneous GDI Combustion System, Utilizing Valve Timing and an Advanced Ignition System

2015-04-14
2015-01-0776
This study investigated how the amount of dilution applied can be extended while maintaining normal engine operation in a GDI engine. Adding exhaust gases or air to a stoichiometric air/fuel mixture yields several advantages regarding fuel consumption and engine out emissions. The aim of this paper is to reduce fuel consumption by means of diluted combustion, an advanced ignition system and adjusted valve timing. Tests were performed on a Volvo four-cylinder engine equipped with a dual coil ignition system. This system made it possible to extend the ignition duration and current. Furthermore, a sweep was performed in valve timing and type of dilution, i.e., air or exhaust gases. While maintaining a CoV in IMEP < 5%, the DCI system was able to extend the maximum lambda value by 0.1 - 0.15. Minimizing valve overlap increased lambda by an additional 0.1.
Technical Paper

Pushbelt CVT Efficiency Improvement Potential of Servo-electromechanical Actuation and Slip Control

2004-08-23
2004-40-0049
By using the ability to shift to high overdrive ratios, a CVT equipped vehicle can outperform the fuel economy of its counterpart with conventional automatic transmission. A further signi cant reduction of fuel consumption can be obtained by reducing transmission power loss. The main sources of power loss are well known to be losses inside the V-belt variator and losses caused by driving the hydraulic pump. Signi - cant reduction of these losses will increase the attractiveness of the V-belt type CVT. This paper rst analyses the most important loss contributions present in a reference transmission and how they depend on actuation and control properties, like pump driving power, over-clamping and variator slip. Based on this analysis, actuation and control improvements will be proposed. The effciency increase is presented, that can be expected when the hydraulic pump is replaced by a servo-electromechanical actuation system, and when variator slip control is introduced.
Technical Paper

Low Cetane Number Renewable Oxy-fuels for Premixed Combustion Concept Application: Experimental Investigation on a Light Duty Diesel Engine

2012-04-16
2012-01-1310
This paper illustrates the results of an experimental study on the impact of a low cetane number (CN) oxygenated fuel on the combustion process and emissions of a light-duty (LD) single-cylinder research engine. In an earlier study, it was concluded that cyclic oxygenates consistently outperformed their straight and branched counterparts at equal oxygen content and with respect to lowering soot emissions. A clear correlation was reported linking soot and CN, with lower CN fuels leading to more favorable soot levels. It was concluded that a lower CN fuel, when realized by adding low reactive cyclic oxygenates to commercial diesel fuel, manifests in longer ignition delays and thus more premixing. Ultimately, a higher degree of premixing, in turn, was thought to suppress soot formation rates.
Technical Paper

Literature Study and Feasibility Test Regarding a Gasoline/EHN Blend Consumed by Standard CI-Engine Using a Non-PCCI Combustion Strategy

2013-09-08
2013-24-0099
A literature and experimental study was done to create an overview of the behavior of gasoline combusted in a CI-engine. This paper creates a first overview of the work to be done before implementing this Gasoline Compression Ignition concept in a multi-cylinder engine. According to literature the gasoline blend will have advantages over diesel. First the shorter molecular chain of the gasoline makes it less prone to soot. Second the lower density gives the gasoline a higher nozzle exit speed resulting in better mixing capabilities. Third the lower density and higher volatility lets the spray length decrease. This lowers the chance of wall-impingement, but creates worse mixing conditions looking from a spray point of view. The CO and HC emissions tend to increase relative to operation with diesel fuel, NOx emissions largely depend on the choice of combustion strategy and could be influenced by the nitrogen bound to the EHN molecule that is used as an ignition improver.
Technical Paper

Experimental Validation of a Dynamic Waste Heat Recovery System Model for Control Purposes

2013-04-08
2013-01-1647
This paper presents the identification and validation of a dynamic Waste Heat Recovery (WHR) system model. Driven by upcoming CO₂ emission targets and increasing fuel costs, engine exhaust gas heat utilization has recently attracted much attention to improve fuel efficiency, especially for heavy-duty automotive applications. In this study, we focus on a Euro-VI heavy-duty diesel engine, which is equipped with a Waste Heat Recovery system based on an Organic Rankine Cycle. The applied model, which combines first principle modeling with stationary component models, covers the two-phase flow behavior and the effect of control inputs. Furthermore, it describes the interaction with the engine on both gas and drivetrain side. Using engine dynamometer measurements, an optimal fit of unknown model parameters is determined for stationary operating points.
Technical Paper

Design and construction aspects of a zero inertia CVT for passenger cars

2000-06-12
2000-05-0064
This paper concentrates on the design and construction aspects of a transmission for a mid-class passenger car with internal combustion engine. The transmission, consisting of a Continuously Variable Transmission (CVT) with a Van Doorne V-belt, a planetary gear set and a compact steel flywheel is used to prove the concept of mechanical torque assist. The design goal is to obtain a proof of concept transmission with maximal efficiency, using proven transmission technology. With the developed so-called Zero Inertia CVT, the fuel economy of the car is improved by operating the engine at its fuel optimal operating line. To achieve a good vehicle acceleration response, the flywheel assists the powertrain mechanically. Low-cost transmission technology is used to upgrade the CVT design (gears, bearings and a steel rotor). The test results, regarding the functionality and the efficiency of the transmission, will be available in due time.
Technical Paper

Design Optimization of the Transmission System for Electric Vehicles Considering the Dynamic Efficiency of the Regenerative Brake

2018-04-03
2018-01-0819
In this paper, gear ratios of a two-speed transmission system are optimized for an electric passenger car. Quasi static system models, including the vehicle model, the motor, the battery, the transmission system, and drive cycles are established in MATLAB/Simulink at first. Specifically, since the regenerative braking capability of the motor is affected by the SoC of battery and motors torque limitation in real time, the dynamical variation of the regenerative brake efficiency is considered in this study. To obtain the optimal gear ratios, iterations are carried out through Nelder-Mead algorithm under constraints in MATLAB/Simulink. During the optimization process, the motor efficiency is observed along with the drive cycle, and the gear shift strategy is determined based on the vehicle velocity and acceleration demand. Simulation results show that the electric motor works in a relative high efficiency range during the whole drive cycle.
Technical Paper

Assessment of the Effect of Low Cetane Number Fuels on a Light Duty CI Engine: Preliminary Experimental Characterization in PCCI Operating Condition

2011-09-11
2011-24-0053
The goal of this paper is to acquire insight into the influence of cetane number (CN) and fuel oxygen on overall engine performance in the Premixed Charge Compression Ignition (PCCI) combustion mode. From literature, it is known that low reactive (i.e., low CN) fuels increase the ignition delay (ID) and therefore the degree of mixing prior to auto-ignition. With respect to fuel oxygen, it is known that this has a favorable impact on soot emissions by means of carbon sequestration. This makes the use of low CN oxygen fuels an interesting route to improve the applicability of PCCI combustion in diesel engines. In earlier studies, performed on a heavy-duty engine, cyclic oxygenates were found to consistently outperform their straight and branched counterparts with respect to curbing soot. This was attributed to a considerably lower CN.
Technical Paper

Analysis of Transition from HCCI to CI via PPC with Low Octane Gasoline Fuels Using Optical Diagnostics and Soot Particle Analysis

2017-10-08
2017-01-2403
In-cylinder visualization, combustion stratification, and engine-out particulate matter (PM) emissions were investigated in an optical engine fueled with Haltermann straight-run naphtha fuel and corresponding surrogate fuel. The combustion mode was transited from homogeneous charge compression ignition (HCCI) to conventional compression ignition (CI) via partially premixed combustion (PPC). Single injection strategy with the change of start of injection (SOI) from early to late injections was employed. The high-speed color camera was used to capture the in-cylinder combustion images. The combustion stratification was analyzed based on the natural luminosity of the combustion images. The regulated emission of unburned hydrocarbon (UHC), carbon monoxide (CO) and nitrogen oxides (NOX) were measured to evaluate the combustion efficiency together with the in-cylinder rate of heat release.
Technical Paper

A First Implementation of an Efficient Combustion Strategy in a Multi Cylinder Two-Stage Turbo CI-Engine Producing Low Emissions While Consuming a Gasoline/EHN Blend

2013-09-08
2013-24-0103
A Gasoline Compression Ignition combustion strategy was developed and showed its capabilities in the heavy duty single cylinder test-cell, resulting in indicated efficiencies up to 50% and low engine out emissions applying to EU VI and US 10 legislations while the soot remained at a controllable 1.5 FSN. For this concept a single-cylinder CI-engine was used running at a lambda of ∼1.6 and EGR levels of ∼50% and a modified injection strategy. Part of this strategy was also the use of a gasoline blended with an ignition improver, giving the blend a cetane number in the range of regular diesel; ∼50. In this paper a step is taken towards implementation of this combustion concept into a multi-cylinder light duty standalone CI-engine. A standard CI-engine was modified so that its gas-exchange system could deliver the requested amounts of EGR and lambda.
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